Professional Documents
Culture Documents
ON
PROPOSAL FOR A STAMPING PLANT
Group no : 5
Guided By
Presented By
Deepak Bakshi(07710403611)
Rohit Singh Bisht(03610403611)
Himesh Razdan(07610403611)
Gautam Kumar Chaudhary(04810403611)
PROCEDURE
STAMPING PLANT PLANNING
Concept
Validation
Production Feasibility
PROCRDURE PLANNING
Machinery procurement
Other facilities
PRODUCT
Washer
Standard washers are produced with steel as material
Type
Dia
Thickness
Washer 1
Washer 2
Washer 3
Washer 4
Washer 5
Washer 6
Washer 7
Washer 8
OD22 ID11 OD24 ID13 OD28 ID15 OD30 ID17 OD34 ID19 OD37 ID21 OD39 ID23 OD44 ID25
2
2.5
2.5
Proper tolerance and Quality standards are maintained using proper tool and machinery
MARKET TRENDS
Production of washers(ton) x10^5
0
2009
2010
Swarna Fastener
2011
2012
2013
DM Enterprise
Process Flow
Strip layout
Lower Part
Upper Part
S.NO.
PART
MATERIAL
COST(Rs)
Punch
HcHCr(D2 grade)
3000
Die
HcHCr(D2 grade)
2500
Support Plate
EN38
10000
Mild Steel
15000
According to requirement
5000
Total cost=Rs.31000
Inner Dia d
Outer Dia D
Pitch Step 1.2D
Width of strip 1.2D
MACHINERY SELECTION
Press Machine
Specs On the basis of which Press Machine has been selected
Cost
Tonnage Required = 2.5 [(Shearing area x Shear strength of material) +Stripping Force]
10 ton
SPM required = for the production of 144000 washers (By one machine) a year (with working
hours 6x250 in a
year)
Min SPM Required 40
Feeder
De coiler
Max Width
(Required width is 60 mm)
Max Thickness (Required thickness is 2 mm)
SPM
(Required SPM is 40)
Power Press
PRESS SELECTION
Manufacturer
Tonnage
Strokes per
minute
Dimension
Price ( RS )
Power
Required
Basant Press
Pvt. Ltd.
30
65
32x30x50
2,55,000
3 HP
Basant Press
Pvt. Ltd.
50
55
39x39x75
2,95,000
5 HP
Revatech And
Sons
50
35
57x34x86
3,10,000
4.5 HP
Revatech And
Sons
40
35
40x41x80
2,90,000
3.5 HP
Sri Krishna
Hydro Project
30
60
39x42x75
2,45,500
3 HP
Ravi Power
Press
50
45
40x41x80
3,05000
4.5 HP
Power Press
Feeder
De coiler
Manufacturer
(Model)
Type
Max. Width
Max.
Thickness
SPM
Dimension
Cost(Rs
)
Jay shanti
pneumatic
feeder(Extra
mild series)
Pneumati
c
100 mm
2.5 mm
140
100 x
100 cm
45,1
80
Jay shanti
pneumatic
feeder(Extra
mild series)
Pneumati
c
100 mm
150 x
150 cm
39,2
50
2 mm
100
Max
Weight
Max
Width
Max
Thickness
Dimension(mm)
Cost(RS)
Press Room
Automation
& Feed
Fixtures(India)
Pvt. Ltd
2000
kg
150
mm
0.5 to
2.5 mm
2000 x 1000
x 1400
1,50,000
Manu
International
Pvt. Ltd
1050
kg
150
mm
1.5-5
mm
1500 x 1000
x 1100
2,10,000
Manufactu
rer
Type with
Max
Weight
Max.
Width
Power
Dimension
(mm)
Cost(RS)
Press room
automation
Pvt.
Ltd(vd5)
Single
Jaw
500 kg
150 mm
0.5 HP
1200x
1500 x
1400
40,450
Hertz
control Pvt.
Ltd
Double
Jaw
500 x 2
Kg
150 mm
0.5 x2
HP
2000 x
2000
x1800
55,050
Drill Machine
Milling Machine
List of Machines
S No
Machine
2 Power Press
2 Combination Units
1 Lathe
1 Milling
1 Radial Drill
Other Facilities
Racks, Bins
Specs
Specs
Specs
8 Variable speed
Centre Height 165 mm
Max Swing Over Bed 330mm
Cross Slide Travel 225mm
Led Screw TPI 4 TPI
Drilling Capacity 25 mm
8 Variable Speed
Spindle RPM 110-2880
Max Drill Radius 910mm
Fork Lifter
Conveyer
PRODUCT COST
Material Cost = Strip Thickness x Width x Material density x per kg cost / Total no washers per day
Electricity Cost = Net Power Consumption x Per unit Cost / Total no of Washers per day
ID11
ID12
ID14
ID16
ID18
ID20
ID22
ID24
0.47
0.50
0.76
0.86
0.96
1.58
1.79
1.94
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.016
0.016
0.016
0.016
0.016
0.016
0.016
0.016
RENT
0.03
0.03
0.035
0.035
0.035
0.035
0.035
0.035
REPAIR &
PACKAGING PROMOTION MAINTENAN TRANSPORTATI
SALARY
COST
AL COST
CE
ON COST
0.16
0.16
0.16
0.16
0.16
0.16
0.16
0.16
0.030
0.040
0.050
0.050
0.050
0.060
0.060
0.060
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.09
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Unit Cost
PRICE
Unit Selling
PRICE
0.99
1.04
1.31
1.41
1.50
2.13
2.35
2.49
1.29
1.31
1.35
1.83
1.95
2.78
3.05
3.24
OUR TARGET
Grow with value customer together
Do effective things with the effective way
Help customer solve supply problem
Bank Name
ABN bank
Axis bank
Bank of India
ICICI bank
IDBI bank
Punjab national bank
State bank of India
Yes bank
.........many more
Project Plan
12-Aug
1-Sep
21-Sep
11-Oct
31-Oct
20-Nov
10-Dec
TEAM PLANING
LITERATURE SURVEY
MARKET SURVEY
DESIGNING
COST ANALYSIS
FINAL LAYOUT OF PROPOSAL
FINAL REPORT
Start Date
Days Completed
Days Remaning
REFERENCES
Thank You