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Procurement

Processes
EGN 5620 Enterprise Systems Configuration
Spring, 2012

Procurement Process
Concepts & Theories

Procurement Process
1.
2.
3.
4.
5.
6.
7.
8.

Requirements Determination Requisition


request
Request for Quotation (RFQ)
Vendor Selection
Order Processing - Purchase Order
Order Tracking
Goods Receipt and Inventory Management
Invoice Receipt and Verification
Payment

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Purchase Requisition (Request)


Is

an internal document
Requests a certain quantity of certain
material (or service) on a certain date
Is generated:
Manually
MRP (automatically), or
Sales orders, etc.
With

an optional request approval (or


release) procedure

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Purchase Requisition Sources


Non-inventory

items: manually specified


by the user department for:
Office supplies,
Project-specific materials, and
Prototype materials

Inventory

items: automatically created by


a MRP/MPS planning mechanism for:
Plant Maintenance
Production Orders
Sales Orders

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Purchase Requisition Data


Default

data for line items

(from the material


master, vendor info record, & user preferences)

Delivery dates,
Plants, storage location
Purchasing groups, etc.

Individual

line item data

Material,
Quantity,
Delivery date

Account

assignment (if required)

Cost center,
General Ledger accounts,
Project number, etc.

Check

data

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Quotation Process
1.
2.
3.
4.
5.

Request for Quotation (RFQ)


Maintaining a Quotation
Comparison of Prices
Creating a Contract
Creating a Release Order

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Request for Quotation (RFQ)


Is

an invitation to a vendor to indicate


their terms and conditions (in particular,
their price) for the supply of a material (or
service) by submitting a quotation
Identifies the required material, quantity,
and delivery dates

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Request for Quotation

An RFQ is an invitation to a vendor by a Purchasing


Organization to submit a bid for the supply of materials or
services
The accepted quotations will generate Purchasing
Information Records
Perform Quotation Price Comparisons
Finally Select a Quotation
P.O.
4512

Quote
Vendor 1
Pur
Req.

generate

RFQ

Vendor 2

Quote

Vendor 3
Quote

Eval.
Reject
Letter

Maintaining a Quotation
1.
2.
3.
4.

Enter each vendor's quotation in the


associated Request for Quotation (RFQ)
Compare prices using the price
comparison list
Store the best quote in an info record
Optionally, send rejection letters to the
losing bidders

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Vendor Evaluation
Evaluate vendors (for sourcing) with respect to:
Price
Price Level
Price History
Quality
Goods Receipt
Quality Audit
Complaints/Rejection level
Delivery performance
On-time delivery
Quantity reliability
Compliance with shipping instructions
Confirmation Date
A scoring range (1 -100) may be used with weight factors to
score each identified/qualified vendor.

Comparison of Prices
Compares

the prices from all quotations


from the competitive bidding process using
a price comparison list
Ranks the quotations in the comparison list
by item from the lowest to highest price

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Creating a Release Order


Release

order is a purchase order that


references a contract; it specifies:
Number of the contract
Quantity to be released
Delivery date

When

a release order is created, release


order documentation is automatically
updated against the contract (including
open quantity, quantity released to date,
total value)
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Creating a Release Order (2)


The

vendor data, price data, and the


delivery terms and conditions are copied
directly to the release order
Release orders can be created from a
proposed purchase requisition generated
off a MRP run (net requirements)
Automatically
Manually

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Purchase Orders
Purchase

Orders are:

Purchase

Orders specify:

a formal request to a vendor to provide materials or services


An internal planning and tracking tool

Vendor
Material and/or service
Quantity and price
Delivery dates
Terms of payment

purchase order can be for variety of purposes:


Standard Stock or Consumption
Services
Subcontracting
Consignment

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Procurement Processes
SAP Implementation

Business Process Integration


FI

MM

SD

Data
Master

Rules

FI
MM
SD

FI

FI

MM

MM

SD

SD
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Business Process Integration


Purchase Process

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Rules (review)
Rules

define the parameters for Master


Data and Transactions
Rules determine functionality for Master
Data and Transactions
Rules are relatively fixed
Rules change, when corporate policy
changes

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Rules (review)
Material Management
Fiscal Periods
Account Groups
Material Types
Plant Parameters
Purc./Rec./Inv.
Tolerances
Automatic Account
Assignment
Reservations
Material Group
Loading Group
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Transaction Data (review)


Transaction

data are application data; each


transaction is dynamic and unique, unlike
master data and organization data which
do not change very often.
Transaction data use (is comprised of)
organization data, master data, and rules
Transaction data includes internal and
external exchanges that describe business
activities

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Purchasing in SAP R/3 (review)


The

purchasing process resides in the Materials


Management (MM) module of SAP R/3 as well as
the Finance (FI) module

Master

data for the purchasing process exists in


the (MM) and (FI) modules

The

purchasing process may interface with the


modules below:

Production Planning (to plan for production),


Quality Management (to check quality at receipt), and
Warehouse Management (to put away)

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Procurement Process (Procure-to-Pay)


Purchase
Requisition

Purchase
Order
Notify
Vendor

3-Way
Match
Payment
to Vendor
Invoice
Receipt

January 2008

Vendor
Shipment
Goods
Receipt

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Create & Save Purchase Order

Purchase Order in SAP


Three sections in a
purchase order:
Header
Item overview
Line item

Purchase Order Structure


Header
Vendor
Purch. Org.
Purch. Org. group

Company
Date
PO Price

Item Overview
Purchase
Order
45......01

Materials
Quantities
Delivery Date

Price/UofM
Currency
Plant

Line Item
PO History
Line Price
Delivery Schedule

Tolerances
Storage

Purchase Order Structure:


Header
Header

- information specific to the entire


purchase order
Vendor
Purchase organization data
Condition (total purchase price)
Partner
Payment process
Status

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Purchase Order Structure:


Line Items
Line item purchasing information
required for the item

Item category
Material ID and description
Material or service quantity
Delivery date
Net price
Currency
Plant
Storage location
Measurement unit
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Purchase Order Structure:


Item Details
Material data for the item
Quantity/weight
Delivery schedule
Invoice
Conditions (Purchasing price for the item)
Delivery address
Confirmation
Condition control
Subcontracting
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Purchase Order: Output Format


Printed

and mailed

E-mail
Electronic

Data Interchange (EDI)


Faxed (hardcopy or electronic)
eXtensible Markup Language (XML)

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Search Purchase Orders


You

can search for the purchase order


number with
Material number,
Vendor number, etc.

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MM: Goods Receipt

Notify Vendor

Purchase
Order
45......01

Vendor

Receipt

Shipment

Goods Receipt Movement Types


Movement

types - stock transactions

Goods receipt (from a vendor or production)


Goods issue (to customer or production/use)
Stock transfer (from one SL to another)
Movement

type determines which

Quantity fields are updated


Stock types are updated
General Ledger (G/L) stock or consumption
accounts are updated
Fields are displayed during document entry

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Material Movements
When

a goods movement takes place it is


represented by a Movement Type
Movement types are three-digit keys used to
represent a movement of goods
101 goods receipt into warehouse
102 - reversal of goods receipt for purchase
order into warehouse/stores
103 goods receipt into GR blocked stock
122 return delivery to vendor
501 - receipt w/o purchase order into
unrestricted-use stock

Goods Receipt
Goods

receipt is a goods movement


activity in which we accept goods into our
system.
If materials are delivered against a
purchase order we will reference that
order and SAP can:
retrieve data from the PO for us to verify:
material, quantity, and so on
Update inventory G/L account automatically
Update purchase order history with the receipt
Update physical inventory

Goods Receipt Destinations


Goods

receipt into (destined for) the warehouse

Goods

receipt into consumption

Goods

receipt posted into blocked stock

SAP increases total valuated stock by the delivered quantity.


SAP updates the stock value at the same time.
SAP only updates the consumption statistics in the material
master record
SAP does not update the consumption statistics if the goods
movement posting uses the special stock types: sales order
stock type and project stock.

SAP maintains the same stock level.


SAP only records it in good receipt block stock of the purchase
order history.

Note:

If goods receipt is being posted into a storage location where


data does not yet exist for the material, SAP automatically
creates a storage location data in the material
master
record.
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Goods Receipt Effects


Purchase

Order (PO) history and Purchase


Order (PO) updated
Material Master - stock and value updated
Notification of goods receipt issued
(optional)
Transfer request to the Warehouse
Management module (if active)

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Goods Receipt Effects


(continued)
Material

and financial documents created


and/or updated
Stock and consumption accounts updated
Inspection notification in the Quality
Management (QM) module - if active

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Goods Receipt Account Postings


Inventory

account is debited at standard

price
Goods Receipt/Inventory Receipt (GR/IR)
clearing account is credited at purchase
order price
Price difference account is debited
(credited) with difference between
standard price and purchase order price

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Goods Receipt Account posting


Purchase requisition
Purchase order
Goods receipt

Inventory (account)
Dr Cr
$100

No impact on
Financial Accounting (FI)
Materials Management (MM)
and Financial Accounting (FI)
via automatic account
assignment
GR / IR
Dr

Cr
$100

Invoice Receipt Process


Tasks:
Engage

in 3-way match to validate the invoice.


Enter PO number to retrieve the PO and view
(verify)

Open dollar amount.


Quantity,
Price,
receiving date,
Vendor name

Enter

the invoice number and the dollar amount to


be paid
Simulate invoice posting
Post the invoice in SAP
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3-Way Match for Payment


Purchase
Order
Payment
Program
Invoice
Receipt

Debit Credit

Verification

Goods
Receipt
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Invoice Processing - 3-Way Match


Incoming Invoices are reference against a Purchase Order to
verify their content, prices, and arithmetic.
If discrepancies arise between the purchase order or goods
receipt and the invoice the system with generate a warning
or an error
Depending on system configuration the difference could cause the
system to Block the Invoice
Purchase order
- Target quantity - Target price -

Invoice receipt
- Actual price -

Goods receipt
- Actual quantity -

Invoice Verification - 3-way match


Matches

the vendors invoice to the


purchase order and the goods receipt (3rd
part of 3-way match)
Matches price and quantity
Updates the purchase order and its
history
Updates accounting information

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Financial effects of Invoice Posting


When an invoice is posted, SAP shifts the
liability
From the Goods Receipt/Invoice Receipt
account (for the purchase order)
To the vendor account
Upon posting, SAP:
Updates the Purchase Order
Updates the Material Master
Creates an Accounting Document
Initiates the payment process within
Financial Accounting

Invoice Receipt Reconciliation


Account
Amount owed is
assigned and transferred to
vendor account payable

Invoice receipt

GR / IR

Vendor

Dr

Dr

$100

Cr

Cr
$100

A/P
Dr
automatic
posting

Cr
$100

Accounts Payable
Reconciliation Account
Vendor 100234

200

Vendor 100435

250

Accounts Payable (AP)


Reconciliation

950
Vendor 100621

100

Vendor 100846

400

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Invoice Payment
Selects

invoices for payment based on the


payment terms in the vendor master or
purchase order
Generates payment for released invoices
Updates accounting information

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Accounts Payable Settlement


Process
Determines:

Which open items to be paid


When they will be paid
Which bank to make payment
Payment medium
Who will get paid

Payment

process creates a financial


accounting document to record the
transaction

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Payment to Vendor
Can be done automatically or manually
Post Outgoing Payment vs. Payment Program
Elements of the Payment Transaction:
Payment Method
Bank from which they get paid
Items to be Paid
Calculate Payment Amount
Print Payment Medium
Process will create a financial accounting
document to record the transaction

Vendor Payment
Amount owed is paid to
vendor and account payable
is reduced

Bank

Vendors
Dr
$100

A/P
Dr Cr

Cr

$100
automatic
posting

Banks
Dr Cr
$100

(FI MM) Integration Points


Goods
Receipt

Invoice
Receipt

Payment
Program

Vendor
Dr

Inventory
Dr

$100

GR / IR
Cr

Dr

$100

Cr

Cr

$100

$100

Bank
Dr

$100

Cr

$100
AP
Dr

$100

automatic
posting
Cr

$100

Procurement Processes
PEN, Inc.

600

Cxxx
Pxxx

xxx

xxx

Check PO History (ME23)

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Check PO History (continued)

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Check Inventory

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Exercises:
100.
101.
102.
103.
104.
105.
106.
107.

Create a Purchase order for Slick Pens


Create a purchase order for premier pens
Create a purchase order for Promotions Ltd.
Create receipts for the purchase orders
Create an invoice receipts from vendors
Post payments to vendors
Display vendor line items
Create purchase outline agreement (contract) for Stock item

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