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Properties
Ferrous Metals
A FERROUS metal is one which contains
chiefly IRON (ferrite) with small
proportions of other metals.
Ferrous Alloys
Properties of steel can be improved by
adding metals like; Nickel to increase
toughness, Tungsten to cut metals at higher
temperatures, Chromium to increase
hardness, Manganese to add strength etc
Stainless steel (10 to 30% chromium)
Chromium steel (5-10% chromium)
Manganese steel
Aluminium
Copper
Lead
Tin
Zinc
Alloys
Brass (Copper and Zinc)
Bronze (Copper and Tin)
Duralumin (Aluminium,
copper, Manganese and
Magnesium)
Polymers
Thermoplastic
Soften every time they are heated (eg perspex,
PVC etc)
Thermosetting plastics
Cured during the moulding stage and cannot be
reheated and softened again (eg bakelite)
Polymerisation
The manufacture of plastics is a chemical
process known as Polymerisation.
Chains of hydrogen and Carbon molecules
combine to produce Polymers.
Polythene
Polypropylene
Poly Vinyl Chloride (PVC)
Acrylics (perspex)
Ceramics
These are inorganic materials used mainly
as thermal or electrical insulators.
Refers to products like:
bricks/tiles
fireclay refractories
electrical porcelain
Metallic Oxides (alumina, beryllia, zirconia and
magnesia form the basis of high temperature
ceramics)
Ceramics
Composites
Composites is the name given to materials
which uses a fibre or other substance to
strengthen another ie Reinforced plastics
Glass Reinforced Plastics (GRP) (soda glass
or silica based glass)
Carbon fibre
Aramid fibre (Kevlar)
Tufnol Laminate
Carbon Fibre
This is a composite of Carbon filaments
(consisting of long chains of carbon atoms)
AND a cold-setting resin.
Components are manufactured by placing
the carbon filaments in a mould and then
pouring the resin in.
When the resin sets it produces a very lightweight material with high strength and
rigidity.
Aramid Fibres
This is made from Aromatic polyamide
(nylon) eg Kevlar as used to protect fuel
tanks on the Concorde.
It has the highest tensile strength of all
reinforced plastics
Stiffer than glass but less stiff than carbon
fibre
High impact strength
Lower compression strength than carbon
fibre
Laminates
These composites are produced by pressing
together sheets of linen or cotton which
have been soaked in a plastic resin.
High toughness
High electrical resistance (PCB products)
Good machining properties
Known as Tufnol or Micarta
Properties of Materials
Strength
The resistance it has to breaking either in
tension, compression or shear.
High strength materials:
Toughness
The amount of energy it can absorb before
fracture, usually in conjunction with impact
forces.
High Toughness materials:
Ductility
Its ability to be drawn into wire or to
deform plastically under an applied stress.
Ductile materials:
Copper
Low Carbon Steel
Aluminium
Brass
Bronze
PVC
Malleability
The ability to be permanently deformed in
all directions without fracture eg rolling,
hammering, pressing etc.
Malleable materials:
Hardness
A measure of its ability to resist scratching,
cutting or wearing.
Hard materials:
Steel
Titanium
Cast Iron
Molybdenum Steel
Glass
Diamond
Brittleness
This is the opposite of toughness, these
materials can break with little or no
distortion.
Brittle materials: Cast iron
Glass Reinforced Plastic
Bakelite
Hardened steel
Thermal Conductivity
The ability to conduct heat.
Good conductors
Copper
Brass
Silver
Creep
Its ability to withstand long term loadings
without stretching.
High creep resistant materials:
Electrical Conductivity
A conductor is the opposite of a resistor.
Electricity travels easily and efficiently
through a conductor, with almost no other
energy released as it passes.
Good conductors
Copper
Aluminium
Brass
Machinability
The ability to machine easily and produce a
good surface finish.
Machinable materials
Fatigue
Its resistance to cyclic loading eg vibrations
Fatigue resistant materials:
Corrosion Resistance
Its ability to resist the effects of the weather
or moisture.
Corrosion resistant materials;
All Plastics
Pure metals eg copper, lead, tin, zinc, silver, gold
Ceramics
Steel alloys including chromium and stainless
steel
Glass Reinforced Plastic
Aluminium
Elasticity
Its ability to deform elastically under a given
force or stress and return to its original shape
when the force is removed.
Materials with good Elasticity:
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
Cast Iron
GRP
Ceramic
Nylon
10
Chromium
13
Titanium
Bronze
Tin
20
8
16
Tungsten
28