HART Multiplexer

Topic

HART Multiplexer
&
Application

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HART Multiplexer
What is HART

HART is the acronym for

Highway Addressable
Remote Transducer
HART is a fully open and de-facto
communication protocol for process industries
Almost 75%+ field transmitters are
HART capable
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HART Multiplexer
Communication Modes
HART is a MASTER-SLAVE
Communication Protocol
SLAVE device communication is
initiated by MASTER device
SLAVE can be a Field Device and
MASTER can be a DCS/PLC/PC/HHT

2 MASTERS is allow in the HART loop

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HART Multiplexer
Communication Modes
HART also allow Burst Mode
communication
Burst Mode allow faster communication
(3-4 data update per second)
SLAVE continuously send reply message
until MASTER instruct SLAVE to stop
bursting

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HART Multiplexer
HART Physical Layer
HART communication protocol
use BELL 202 telephone
communication standard
BELL 202 is a FSK technology

Super-impose sine
wave on conventional
4/20 mA signal
LOGIC 1 1,200 Hz
LOGIC 0 2,200 Hz
Communication
speed (baud rate)
= 1.2 kbps
(1,200 baud)
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HART Multiplexer
HART Physical Layer
1/1,200 sec

+0,5 mA
4/20 mA
DC current

-0,5 mA

FSK
LOGIC

1,200 Hz 2,200 Hz
1

Time

HART uses Frequency Shift Keying to encode

digital information on top of the 4/20 mA analog signal
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HART Multiplexer
HART Physical Layer
1/1,200 sec

+0,5 mA

A
-0,5 mA

4/20 mA
DC current

Time
The current modulation for A is positive cycle
and B is negative cycle. The resultant current or
average current is zero. This meaning the FSK
current modulation will not disturb the
4/20 mA DC current.
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HART Multiplexer
HART Load Requirement

HART protocol has a min. sensitivity of 200 mV p-p.

This also means that for 1 mA p-p
(+0.5 mA to 0.5 mA) FSK current modulation,
min. load is 200 according to Ohms Law.

HART specified load requirement for the loop

230 1,100

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HART Multiplexer
HART Network:
HART Multiplexer
AI device

Optional
IS barrier

PLC/DCS

KFD2-HMM-16
ON
ON

or
AO device

13
19

14
20

1516
21

17

18

HART Multiplexer
max. 7,905 channels
for 1 PC
PC running
maintenance software
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HART Multiplexer
HART Commands
HART Commands

Universal

Common Practice

Device-Specific

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HART Multiplexer
HART Benefits

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HART Multiplexer
HART Product Overview

P+F HART Multiplexer

Oil & Gas

Petrochemical

Pharmaceutical

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P+F HART Multiplexer

HART Multiplexer
HART Product Overview

Max. 7,905 channels for 1 PC

(255x31=7,905 channel)
Master-slave design for cost effectiveness
Max. baud rate at RS-485 com line: 38.4 kbps
Stand alone or retrofit using FI- interface
board solution

Customized solution using motherboard

with IS barrier
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HART Multiplexer
HART Product Overview

AMS
Cornerstone
Valve Manager

HART signals from HART Field device 16 HART field devices per Slave and Master
RS-232
Converter
RS 485

Master

Slave

26 way ribbon cable

DIN Rail

1 23
4
56

KFD2-HMM-16

KFD2-EB2

ON
ON

4 AT
789
10 1112
13
14

15

13
19

14
20

15
21

16

17

18

KFD0-HMS-16

KFD0-HMS-16

14 way ribbon cable

24 Vdc
RS 485
connection

Up to 15 HART Mux Slaves per Master

Up to 31 HART Mux Masters

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HART Multiplexer
Motherboard

Ex

Safe Area

Motherboard Solutions:
1 23
4
56

1 23
4
56

PWR

PWR

KFD2STC4-Ex2

7 89
10 1112
13
14

1 23
4
56

KFD2STC4-Ex2

15

7 89
10 1112
13
14

1 23
4
56

PWR

PWR

KFD2STC4-Ex2

15

7 89
10 1112
13
14

1 23
4
56

KFD2STC4-Ex2

15

7 89
10 1112
13
14

1 23
4
56

PWR

PWR

KFD2STC4-Ex2

15

7 89
10 1112
13
14

1 23
4
56

KFD2STC4-Ex2

15

7 89
10 1112
13
14

PWR

PWR

KFD2STC4-Ex2

15

7 89
10 1112
13
14

single or dual channel barriers

1 23
4
56

KFD2STC4-Ex2

7 89
10 1112
13
14

15

Motherboard
with Barriers

4, 8, 12 and 16 barriers/motherboard
15

customized system connectors

redundant power supply
System Connector
to DCS/PLC

KFD0-HMS-16

or

14
20
13
19

ON

ON

15
21

16

17

KFD2-HMM-16

18

24 Vdc

Redundant 24 Vdc

Slave

Master

PC

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Overview of P+F HART Multiplexer

PC
HART

Maintenance software
supported :
AMS, Valve Manager,
Cornerstone, PACTware etc

31 HART Multiplexers Master

465 HART Multiplexers Slave

Legends :HMM
HMS
HART Tx
PC
HART

7,905 HART transmitters

-HART Multiplexer master

-HART Multiplexer slave
-HART Transmitter
-IBM compatible Personal Computer
-Highway Addressable Remote Transducer
developed by Rosemount in mid 1980s
using FSK ( Frequency-Shift-Keying,
Bell 202 standard ) technology
superimposed on conventional 4 - 20 mA signa

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Overview of P+F HART Multiplexer

1. One FI-PFH-XXXXXX connector can be connected up to 16 HART transmitters/positioners.
2. One HART Multiplexer Slave KFD0-HMS-16 can be connected to one FI-PFH-XXXXXX
connector through 26 way ribbon cable.
3. One HART Multiplexer Master KFD2-HMM-16 can also be connected to one FI-PFH-XXXXXX
connector through 26 way ribbon cable.
4. One HART Multiplexer Master KFD2-HMM-16 can be connected to 15 HART Multiplexers Slave
KFD0-HMS-16 through 14 way ribbon cable.
5. One HART Multiplexer Master KFD2-HMM-16 with 15 HART Multiplexers Slave KFD0-HMS-16
can be
connected up to 255 HART transmitters. {( 1+15 ) x 16 } -1= 255.
6. Up to 31 HART Multiplexers Master KFD2-HMM-16 can be connected through RS-485 physical
layer. Using RS-485/RS-232 converter, it can communicate through Personal Computer.
7. One Personal Computer can communicate to 7,905 HART transmitters/positioners
[ {( 1+15 ) x 16 } -1 ] x 31 = 7,905 using 31 HART Multiplexers Master KFD2-HMM-16 and 465
HART Multiplexers Slave KFD0-HMS-16.
8. Three most popular maintenance software supported are, AMS, Valve Manager &
Cornerstone.

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Overview of P+F HART Multiplexer

PC

Serial
com port

RS-485/RS-232
converter

HART

RS-232
( max. 16 m )

2-wire RS-485 ( max. 1 km )

RS-232
RS-485

2 core
cable

2 core
cable

Patch Board
16x HART Tx

SMART AIN

HMM
26 way
ribbon cable
16x HART Tx

#0

14 way
ribbon cable

24Vdc PS

#1

HMM
14 way
ribbon cable

#1

SMART AIN

HMS

24Vdc PS

#1

HMS

26 way
ribbon cable

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Cornerstone
PACTware
AMS

P+ F HART Multiplexer System Components

26 way ribbon cabl

RS - 232

Converter

Power Rail Insert

HART connector to Patch Board / Flexible Interface Board

26 way IDC

RS - 485

26 way IDC

KFD2-HMM-16

KFD0HMS-16

ON

KFD2-EB2

26 way IDC

KFD0HMS-16

ON

4 AT
7
10
13

8
11
14

9
12
15

13

14

15

19

20

21

16

17

18

14 way
ribbon cable
DIN Rail
24 Vdc

Up to 15 HART Mux Slaves per Master

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P+F HART Multiplexer Master type KFD2-HMM-16

Communication Baud Rate & Address Setting HART Multiplexer Master
KFD2-HMM-16(.1S)
(recommended)
ON

ON

ON

ON

123

123

123

Addr 0

RS485 baud rate setting

(3 bits)
RS485 address setting
(5 bits)

ON

13
19

KFD2-HMM-16
ON

12345678

9.6 kbps 19.2 kbps 38.4 kbps

11

10

12

14
20

15
21

16

17

18

14

13

15

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

17

Addr 16

18

19

21

20

22

23

24

26

25

ON

ON

ON

ON

ON

ON

ON

ON

ON

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

45678

ON

ON

ON

45678

ON

45678

ON

45678

ON

30

29

28

27

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P+F HART Multiplexer Slave type KFD0-HMS-16

Address Setting

HART Multiplexer Slave

KFD0-HMS-16
Rotary switch for
slave address

Addr 0 = not used

Addr 1 = 1
Addr 2 = 2

KFD0HMS-16
SLAVE ID.

Addr 14 = E
Addr 15 = F

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Wiring Diagram for P+F HART Multiplexer

Using FI-PFH-NS0137 for Intrinsically Safe Application
Hazardous Area

Safe Area

Case # 1
Wiring for
2-wire HART transmitter
HART Positioner
eg. Rosemount 3044

+
-

1+
3-

Analog Input module

from PLC/DCS

Patch Board

KFD2-STC3-Ex1
8+
7-

B1

C1

A1

D1

4-20mA+HART

4-20mA+HART

In 1
com

250

14+ 15-

Channel 1

Suppl
y 24
Vdc

16x

16x

16x
KFD2-STC3-Ex1

+
-

1+
3-

8+
7-

4-20mA+HART

In 16
com

B16 C16
A16 D16

250

4-20mA+HART

14+ 15-

Channel 16

Suppl
y 24
Vdc

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Wiring Diagram for P+F HART Multiplexer

Using FI-PFH-NS0137 for Intrinsically Safe Application
Hazardous Area

Safe Area

Case # 2
Wiring for
HART Positioner
HART Positioner
eg. Fisher DVC 5000
KFD2-SCD-Ex1.LK

+
-

1+
2-

8+
7-

4-20mA+HART

Channel 1

Analog Output module

from PLC/DCS

Patch Board
B1

C1

A1

D1

4-20mA+HART

Out 1+
Out 1-

+
-

11+ 12Suppl
y 24
Vdc

16x

16x

16x

KFD2-SCD-Ex1.LK

+
Channel 16

1+
2-

A16 D16

4-20mA+HART
11+ 12-

Out 16++
Out 16-

B16 C16

8+
7-

4-20mA+HART

Suppl
y 24
Vdc

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Wiring Diagram for P+F HART Multiplexer

Using FI-PFH-NS0137 for Non Intrinsically Safe Application
126 mm
PEPPERL+FUCHS
FI-PFH-NS0137

C
1

D
1

26-way
IDC connector
to HART
multiplexer
master/slave

Case # 3
Wiring for
2-wire HART transmitter

FI-PFH-NS0137
+
-

4-20mA+HART

A1

D1

B1

C1

Analog Input module

from PLC/DCS

+24 Vdc
In 1
250
4-20mA+HART
com

Channel 1
110 mm

16x

16x

16x

+
-

16

16

16

16

A16 D16
B16 C16

4-20mA+HART

+24 Vdc
In 16
4-20mA+HART
250
com

Channel 16

Note:FI-PFH-NS0137 with de-coupling

Capacitor on terminal A1~ A16.

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Wiring Diagram for P+F HART Multiplexer

Using FI-PFH-NS0137 for Non Intrinsically Safe Application
126 mm
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FI-PFH-NS0137

C
1

D
1

26-way
IDC connector
to HART
Multiplexer
master/slave

Case # 4
Wiring for
HART current source

FI-PFH-NS0137

+ +

Channel 1

4-20mA+HART

B1

C1

A1

D1

4-20mA+HART

Analog Input module

from PLC/DCS
In 1
com

110 mm

16x

16x

16x

++
Channel 16

16

16

In 16
com

B16 C16
A16 D16

4-20mA+HART

250

250

4-20mA+HART

16

16

Note:FI-PFH-NS0137 with de-coupling

Capacitor on terminal A1~ A16.

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Wiring Diagram for P+F HART Multiplexer

Using FI-PFH-NS0137 for Non Intrinsically Safe Application
126 mm
PEPPERL+FUCHS
FI-PFH-NS0137

C
1

D
1

26-way
IDC connector
to HART
Multiplexer
master/slave

Case # 5
Wiring for
HART Positioner

FI-PFH-NS0137
+
-

Channel 1

4-20mA+HART

B1

C1

A1

D1

4-20mA+HART

Analog Output module

from PLC/DCS
Out 1+
Out 1-

+
-

110 mm

16x

16x

16x

+
Channel 16

Out 16++
Out 16-

B16 C16
A16 D16

4-20mA+HART

4-20mA+HART

16

16

16

16

Note:FI-PFH-NS0137 with de-coupling

Capacitor on terminal A1~ A16.

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HART Multiplexer
HART Software
P+F and ELCON HART Multiplexer
are compatible with major software package
supplier
Fisher-Rosemount

Applied Systems Technology

Pepperl+Fuchs

Neles Automation

Yokogawa

?
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HART Multiplexer
AMS Display Panel
Directory-like HART device list

Table-like detail parameters

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HART device list

HART Multiplexer
Cornerstone Display Panel

Detail parameters

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HART Multiplexer
Valve Manager
Display Panel
HART device list

Detail parameters

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HART Multiplexer
PRM
Display Panel
HART device list

Detail parameters

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Thank You
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