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29 CFR 1910.178
WARNING
THE FOLLOWING
SLIDE SHOW CONTAINS
GRAPHIC IMAGES
Authorized Operator
Only trained and authorized personnel are
permitted to operate a forklift
Keep unauthorized employees off of forklifts
Keep pedestrians away from the operating
zone of a forklift
Lock out unsafe lifts as determined in a
preoperation inspection
Operating Hazards
Workplace hazards: ramps, railroad tracks,
slippery floors, poor lighting, congestion
Loads: large or bulky, uneven weight, broken
pallets, poorly stacked
Pedestrians: horseplay, unaware of forklift
areas, not paying attention
Nameplate
Center of Gravity
Balance point
48
A
40
Load Center
Distance from vertical face of the forks
to the loads center of gravity
48
80
B
Stability Triangle
3-point suspension
Forklifts center of gravity
Combined Actions
Center of gravity moves
side to side
Center of gravity
moves forward
Center of gravity moves
backward to the thin portion
of the triangle
Attachments
Specific
operator training
Weight of
attachments
Increased
load center
Tipping Over
Do not jump
Hold onto the steering wheel
Brace your feet
Lean away from the fall
Preoperation Inspection
As an authorized operator,
it is your responsibility to
make sure your forklift
functions properly
OSHA requires
preoperation inspections
Company wants to comply
with OSHA and be sure
equipment is maintained
Walk Around
Forklift properly disengaged
Forks down, key off, neutral gear, parking brake on
Left/right side
Tire condition, tight lug nuts, no debris around axle,
overhead guard is solid, no debris behind the mast
Front
Forks in good shape, fork pins in place, backrest
solid, mast & chains greased, hoses in good shape
Rear
Counterbalance bolt is tight, radiator clear of debris
In the Seat
Nonmoving checks
Gauges, lights, horn, back-up alarm, blinking
warning light, operate the tilt & lift mechanism,
check the parking brake
Moving checks
Put on the seat belt, check the running brakes,
check the steering
Loading/Unloading
Before raising a load, understand:
Approximate weight of the load
Location of the loads center of gravity
Traveling
Traveling (cont.)
Docks
Parking
Propane Refueling
Propane is a combustible, compressed gas
Propane leaks are detected by:
Distinct odor
Hissing sound
Frost on fittings
Battery Charging
Summary
Facility hazards
Load center and capacity
Preoperation inspection
Rules of the road
Refueling
Quiz
1. If your forklift has a rearview mirror,
looking behind you is not necessary.
True or False
2. Name two of the three ways to detect
a propane leak: _______________, _______________
3. Describe the four items that must be completed
prior to driving your forklift into a trailer.
4. If a load blocks your vision, it is OK to raise
the load while moving to see under it.
True or False
5. Preoperation inspections are done only
because OSHA says we have to do them. True or False
Quiz (cont.)
6. Attachments reduce capacity by increasing
the load center and adding weight.
True or False
7. Minimum PPE items required when refueling
a propane tank are ___________, ____________.
8. The most important differences between a
forklift and a car are weight and steering. True or False
9. Name at least one condition that when
combined with turning sharply may cause a tipover.
10. Pedestrians have the right-of-way only
while in designated pedestrian lanes.
True or False
Quiz Answers
1. False. You must always look behind you before
backing up.
2. Hissing sound, distinct odor, or frost on fittings.
3. Chock the wheels, support the nose of the trailer,
inspect the dock plate, check the trailer floor.
4. False. Never drive with the load up. Drive in reverse
when the load obstructs forward vision.
5. False. Inspections are also done so that the operator
can prevent mechanical failure accidents and because
the company needs to prove compliance with OSHAs
requirement.