WIRELESS PROCESS

CONTROL SYSTEM
Submitted By

K.VINOTH JOHN RAJ

(Electronics and Communication Department)
Udaya School of Engineering
 ABSTRACT
• The aim of the project is to control the
devices through SMS and to display the
current values of temperature, pressure,
humidity in LCD using sensors. According
to the sensor’s value the microcontroller
controls the device automatically.
Our project is having 5 processes
1.Monitoring
The three sensors are reading the
present values of Temperature, Pressure,
Humidity and displays in the LCD.
Eg:

Temp
Temp:32
Press Press:45
Hum :45
Hum
2.Automatic process:
Here the set point is stored in micro controller.
When the sensor’s value exceeds our set point,
the microcontroller controls the device
automatically

Eg:
Press:
71

Pres
Set point: 70 Pump
s
3.Sending SMS:
When the Sensor’s value exceeds our set
point the micro controller automatically sends
sms to the operator’s mobile.

Eg

Temp: 71

Temp.
Temp Set point : 70 Exeeds
To 71
 4. Controlling process:

The operator can change the set point

by sending SMS by his mobile.
Eg:

Set point: 70
New Setpoin
setpoint:85 t :85
 5.Controlling the devices:

The operator can control the devices which can

be connected in micro controller by sending
sms.
Eg:
-----
Heate
Micro
r:
controller
Off

Heater
6. Maintaining the process:
By sending two set points(upper and
lower) through sms we can maintain the
process between the two set points.
It is not included in this project.
Block Diagram:

Mobile

Lamp Sensor-1
 8051 8 bit controller:-

 The P89C51RD2BN contains a non volatile flash

program memory that is both parallel programmable
and In-system and In-application programmable.

 In-system programming allows the user to

download code while the microcontroller sits in
application.

 In-application programming means that micro

controller fetches new program code and
reprograms itself while in the system
 This microcontroller receives the current values from
three sensors(Temp,Press,Humid) and stored in
memory. The microcontroller converts this digital
value into ASCII code and gives to LCD display.
 The sensor’s values are compared with the setpoint
which is stored in memory. When this value exceeds
this set point the microcontroller sends alert SMS to
Operator’s mobile.
 The Operator’s mobile number is stored in
microcontroller.
 When the new setpoint is given by operator the
microcontroller deletes the old set point and stores the
new set point.
 The microcontroller can accept other controlling
commands from operator. According to the command
the microcontroller controls the device.
 Sensors:
 Sensors are used to sense the values such
as temperature, pressure, humidity,
touch-sensitive sensor,light intensity
sensor etc.
 A sensor is a device that measures a
physical quantity and converts it into a
signal which can be read by an observer or
by an instrument. For accuracy, all sensors
need to be calibrated against known
standards.
 Applications include Air conditioner, cars,
aerospace, medical instruments,
manufacturing and robotics, heater.
Pressure sensor
Pressure sensor(HRS4H-S-DCR):-

• The pressure sensor measures the

atmospheric pressure and generates a voltage
proportional to the air pressure. The higher the
air pressure higher the voltage.

• An equation is provided by the manufacturer:

V = 5.0(0.009P 0.095)
V is the voltage and P is the air pressure in
kilopascals.
• The applications include automobile,
mechanical, chemical industries.
Temperature Sensor
 Temperature Sensor(LM35)
 The LM35 series are precision integrated
circuit temperature sensors. The o/p voltage
is linearly proportional to celsius temperature.
 It can be used by single power supply or plus
and minus supplies.It has very low self
heating less than 0.1C.
 Operating voltage 4 to 30 volts
Sensing range -55C to +150C
0.5C accuracy guaranteeble
Humidity Sensor
Humidity Sensor(SY-HS-220)

 A humidity sensor measures the humidity

level by measuring the change in the
resistance of an element or the change in
the electrostatic capacity of that element
as it absorbs or releases moisture.
• The o/p voltage is linearly inversely
proportional to humidity.It is used in Air
conditioner, Weather forecast, Humidity
chamber.
 Operating voltage 5V
Operating Temperature 0 to 60 C
Output voltage 0 to 3.3V
5% accuracy guaranteeble
Relay

connection to
P3.0
230V
AC
 Relay
 A relay is a simple electromechanical switch
made up of an electromagnet and a set of
contacts.

 When the supply voltage is given to the coil is

magnetized and closes the switch. It causes short
circuit.

 When no supply voltage is given the coil is not

magnetized and the switch is not closed. It
causes for open circuit.
ADC
ADC 0809:
LCD
 LCD
• It is the abbreviation of liquid crystal display.

LCD is an electronically-modulated optical device shaped

into a thin, flat panel made up of any number of color or
monochrome pixels filled with liquid crystals and arrayed
in front of a light source (backlight) or reflector.

It is often utilized in battery-powered electronic devices

because it uses very small amounts of electric power.
GSM

12v AC
GSM Modem

• Global system for mobile communication is a globally

accepted standards for digital cellular communication.

• The Gsm network is divided into three major systems:

the switching system(ss), the base station system(Bss),and
the operation and support system(Oss).

• The communication between Gsm and controller is

achieved through Max232, and are connected by RS232
 FUNCTION COMPARE THE ADC
VALUE
►

► void Compare_Range(void)
► {
►
► unsigned char dummy;

► if ((TEMP_SET_VALUE < Temperature)&& (Temp_Status==ON))

► {
► Temp_Bulb = 0;
► Temp_Status = OFF;
► dummy = (Temperature/10);
► Temp[0]= (dummy+0x30);
► dummy = (Temperature%10); // Second digit
► Temp[1]= (dummy+0x30); // second digit ascii
►
► strcpy(alert_string,"\n\rTemp Max Alert: ");
► strncat(alert_string,Temp,2);
► GSM_Send_Msg(alert_string);
► }
►
 if ((HUMID_SET_VALUE < Humidity) && (Humid_Status==ON))
 {
 Humid_Bulb = 0;
 Humid_Status = OFF;

 dummy = (Humidity/10);
 Humid[0]= (dummy+0x30);
 dummy = (Humidity%10); // Second digit
 Humid[1]= (dummy+0x30); // second digit ascii

 strcpy(alert_string,"\n\rHumidity Max Alert: ");

 strncat(alert_string,Humid,2);
 GSM_Send_Msg(alert_string);
 }
if ((PRESS_SET_VALUE < Pressure) && (Press_Status==ON))
 {
 Press_Bulb = 0;
 Press_Status = OFF;

 dummy = (Pressure/10);
 Press[0]= (dummy+0x30);
 dummy = (Pressure%10); // Second digit
 Press[1]= (dummy+0x30); // second digit ascii

 strcpy(alert_string,"\n\rPressure Max Alert: ");

 strncat(alert_string,Press,2);
 GSM_Send_Msg(alert_string);
 }

 }
Components Used:
GSM modem : 1.
Controller : P89C51RD2BN
Tool : Keil IDE.
ADC : 4 Channels.
LEDs : Red .
MAX232 Driver : 2.
Power Supply Unit.

Software Used:
Operating system : windows
Programming Language : Embedded C
IDE : Keil
Advantages

• The operator can do the controlling process from

anywhere in the world.

• The operator can get acknowledgement for every sms.

The operator can get sms from the controller.
So operator can know the
result of the process though his mobile.

 The sms can be sent to number of persons as our need.

 The operator can use any sim card to send sms as well
in Gsm modem we can use any sim card.

 For security purpose we can add code with the sms.

Disadvantages
 During network problem we have to
go for manual operation.

 We have to spend money for each

sms.

 This process takes little more time

than other wireless control process.
Applications:
 It can be used in industries
 It can be used in factories, laboratories
 It can be used in medical fields
 It can be used in home appliances also
 Reducing vehicle theft
 Reducing smuggling in vehicles
 Current billing and current cut
 Automatic control for transformer
THANK YOU