Engr 2110 Introduction to

Material Science (for

Engineers)
Dr. Richard R. Lindeke, Ph.D.
B Met. Eng. University of Minnesota,
1970
Masters Studies, Met Eng. Colorado
School of Mines, 1978-79 (Electro-Slag
Welding of Heavy Section 2 Cr 1 Mo
Steels)
Ph.D., Ind. Eng. Penn State University,
1987 (Foundry Engineering CG Alloy

Syllabus and Website:

Review the Syllabus

Attendance is your job come to class!

Final is Common Time Monday or Tuesday

Or our regularly scheduled time (Tuesday May 12 8-10

AM)

Pop Quizzes and homework/Chapter Reviews (Ch

17/18) (20% of your grade!)
Dont copy from others; dont plagiarize its just the
right thing to do!!

Course Website:
http://www.d.umn.edu/~rlindek1/ENGR2110/Co
ver_Page.htm

Materials Science and

Engineering

It all about the raw materials and

how they are processed
That is why we call it materials
ENGINEERING
Minor differences in Raw materials
or processing parameters can mean
major changes in the
performance of the final material
or product

Looking At CG Iron Alloy

Development (Processing):

Looking At CG Iron Alloy

Development (Processing):

CG Structure but with

great care!
Good Structure
45KSI YS; 55KSI
UTS

Poor Too
Little

Poor Too
Much

Looking At CG Iron Alloy

Development (Structures)

Looking At CG Iron Alloy

Development (Results)

Our Text:
Material Science and Engineering
An Introduction
by William D. Callister, Jr
Seventh Edition, John Wiley & Sons, Inc.

Materials Science and

Engineering

Materials Science

Materials Engineering

The discipline of investigating the relationships that

exist between the structures and properties of materials.
The discipline of designing or engineering the structure
of a material to produce a predetermined set of
properties based on established structure-property
correlation.

Four Major Components of Material Science

and Engineering:

Structure of Materials
Properties of Materials
Processing of Materials
Performance of Materials

And Remember: Materials

Drive our Society!

Ages of Man we survive based on the materials we control

Stone Age naturally occurring materials

Bronze Age

High Strength Alloys

Non-Ferrous and Polymer Age

High Temperature furnaces

Steel Age

Casting and forging

Iron Age

Special rocks, skins, wood

Aluminum, Titanium and Nickel (superalloys) aerospace

Silicon Information
Plastics and Composites food preservation, housing, aerospace and
higher speeds

Exotic Materials Age?

Nano-Material and bio-Materials they are coming and then

And Formula One the

future of automotive is
http://www.autofieldguide.com/articles/050701.ht
ml

Doing Materials!

Engineered Materials are a function of:

Raw Materials Elemental Control

Processing History

Our Role in Engineering Materials then is to

understand the application and specify the
appropriate material to do the job as a function
of:

Strength: yield and ultimate

Ductility, flexibility
Weight/density
Working Environment
Cost: Lifecycle expenses, Environmental impact*

* Economic and Environmental Factors often are

the most important when making the final
decision!

Example of Materials
Engineering Work Hip
Implant

With age or certain illnesses joints

deteriorate. Particularly those with large
loads (such as hip).
Adapted from Fig. 22.25, Callister 7e.

Example Hip Implant

Requirements

mechanical
strength (many
cycles)
good lubricity
biocompatibility

Adapted from Fig. 22.24, Callister

7e.

Example Hip Implant

Adapted from Fig. 22.24, Callister

7e.

Solution Hip Implant

Acetabular
Cup and
Liner

Key Problems to
overcome:

fixation agent to hold

acetabular cup
cup lubrication
material
femoral stem fixing
agent (glue)
must avoid any debris
in cup
Must hold up in body
chemistry
Must be strong yet
flexible

Ball

Femor
al
Stem

Introduction

List the Major Types of

MATERIALS That You Know:

METALS
CERAMICS
POLYMERS
COMPOSITES
ADVANCED MATERIALS

Introduction, cont.

Metals

Steel, Cast Iron,

Aluminum,
Copper, Titanium,
many others

Ceramics

Glass, Concrete,
Brick, Alumina,
Zirconia, SiN, SiC

Polymers

Plastics, Wood,
Cotton (rayon,
nylon), glue

Composites

Glass Fiberreinforced polymers,

Carbon Fiberreinforced polymers,
Metal Matrix
Composites, etc.

Thoughts about these

fundamental Materials

Metals:

Polymers/plastics: Covalent bonding sharing of es

Strong, ductile
high thermal & electrical conductivity
opaque, reflective.

Soft, ductile, low strength, low density

thermal & electrical insulators
Optically translucent or transparent.

Ceramics: ionic bonding (refractory) compounds of

metallic & non-metallic elements (oxides, carbides,
nitrides, sulfides)

Brittle, glassy, elastic

non-conducting (insulators)

The Materials Selection

Process
1. Pick Application

Determine required Properties

Properties: mechanical, electrical, thermal,

magnetic, optical, deteriorative.

2. Properties

Identify candidate Material(s)

Material: structure, composition.

3. Material

Identify required Processing

Processing: changes structure and overall shape

ex: casting, sintering, vapor deposition, doping
forming, joining, annealing.

But:

Properties depend on Structure

(strength or hardness)

(d)

Hardness (BHN)

600
500
400

(c)
(a)

(b)
4 m

300
200

30 m

100
0.01 0.1

And

30 m

30 m

1
10 100 1000
Cooling Rate (C/s)

Processing can change structure!

(see above structure vs Cooling
Rate)

Another Example: Rolling of

Steel

At h1, L1

low UTS
low YS
high ductility
round grains

At h2, L2

high UTS
high YS
low ductility
elongated grains

Structure determines Properties but Processing

determines Structure!

Optical Properties of Ceramic are

controlled by Grain Structure

Grain Structure is a function

of Solidification
processing!

Electrical Properties (of

Copper):
6

(10-8 Ohm-m)

Resistivity,

5
4
3
2
1
0

3
+
u

.3

t %N
a
2

i
N
%
i
t
N
a
6
%
t
a
2.1
2
+
1
.
Cu
+1
u
C
d
e
rm
Ni
o
f
%
e
t
d
a
2
1
.
+1
u
C
u
C

e
r
Pu

-200

-100

Adapted from Fig. 18.8, Callister 7e.

(Fig. 18.8 adapted from: J.O. Linde,
Ann Physik 5, 219 (1932); and
C.A. Wert and R.M. Thomson,
Physics of Solids, 2nd edition,
McGraw-Hill Company, New York,
1970.)

T
(C)

Electrical Resistivity of
Copper is affected by:
Contaminate level
Degree of deformation
Operating temperature

THERMAL
Properties
Space Shuttle Tiles:
Thermal Conductivity
--Silica fiber insulation
offers low heat conduction.

Thermal Conductivity
(W/m-K)

of Copper: --It decreases when

you add zinc!

100 m

Adapted from
Fig. 19.4W, Callister
6e. (Courtesy of
Lockheed Aerospace
Ceramics Systems,
Sunnyvale, CA)
(Note: "W" denotes fig.
is on CD-ROM.)

400
300
200
100
0

0
10 20 30 40
Composition (wt% Zinc)

Adapted from Fig. 19.4, Callister 7e.

(Fig. 19.4 is adapted from Metals Handbook:
Properties and Selection: Nonferrous alloys and
Pure Metals, Vol. 2, 9th ed., H. Baker,
(Managing Editor), American Society for Metals,
1979, p. 315.)

MAGNETIC Properties
Magnetic Storage:

vs. Composition:
--Adding 3 atomic % Si makes Fe a
better recording medium!

Magnetization

--Recording medium
is magnetized by
recording head.

Magnetic Permeability

Fe+3%Si
Fe

Magnetic Field
Fig. 20.23, Callister 7e.
(Fig. 20.23 is from J.U. Lemke, MRS Bulletin,
Vol. XV, No. 3, p. 31, 1990.)

Adapted from C.R. Barrett, W.D. Nix, and

A.S. Tetelman, The Principles of
Engineering Materials, Fig. 1-7(a), p. 9,
1973. Electronically reproduced
by permission of Pearson Education, Inc.,
Upper Saddle River, New Jersey.

DETERIORATIVE Properties
Stress & Saltwater...

crack speed in salt water!

10-8
crack speed (m/s)

--causes cracks!

Heat treatment: slows

as-is
held at
160C for 1 hr
before testing

10-10

Alloy 7178 tested in

saturated aqueous NaCl
solution at 23C

increasing load

Adapted from Fig. 11.20(b), R.W. Hertzberg, "Deformation and Fracture Mechanics of
Engineering Materials" (4th ed.), p. 505, John Wiley and Sons, 1996. (Original source:
Markus O. Speidel, Brown Boveri Co.)

--material:
Adapted from chapter-opening photograph,
Chapter 17, Callister 7e.
(from Marine Corrosion, Causes, and
Prevention, John Wiley and Sons, Inc., 1975.)

4 m

7150-T651 Al
"alloy"
(Zn,Cu,Mg,Zr)
Adapted from Fig. 11.26,
Callister 7e. (Fig. 11.26 provided courtesy of G.H.
Narayanan and A.G. Miller, Boeing Commercial
Airplane Company.)

Course Goal is to make you aware of

the importance of Material Selection
by: the right material for the job.
Using
one that is most economical and
Greenest when life usage is considered
Understanding the relation between

properties, structure, and processing.

Recognizing new design opportunities off

by materials selection.