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SiteStar Cabinet

Technical slides
Marko P. Komulainen
June 11th, 2009

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Introduction
Background and Challenges
Battery lifetime is strongly affected by operating ambient temperature

with cycles
Rule of thumb is that every 10C increase on operating temperature will halve
battery lifetime

Standard power system cooling solutions are always not the most

optimal in cost and energy efficiency


Cost optimization and energy efficiency benefits lost due to heat load inside
the cabinets

Traditional cabinet structure not the most optimal in thermal

conductivity
Single wall, single wall w/ thermal insulation, double wall w/ air gap
Sun load impact noticeable at high operational temperatures

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System Overview
FPRA Flexi Power Rectifier

Batteries

Mains connections

Cable entry

Climate Control Unit


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Cabinet Overview

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Cabinet installation on top of the plinth


HE compressor cooling
Operating temperature range -40C to +50C
Cabinet internal temperature
Constant +20C
With ECO mode between +15C+25C
Ingress protection class IP55
Power consumption <40W (typical @ +35C)
Dual skin construction with foam insulation
Cable entry at bottom on side wall
AC connection at cabinet bottom
Single alarm output from Climate Control Unit
Primarily used with FPRA Flexi Power Rectifier
Door locked with two screws and screw openings
covered with lock cylinders
Right or Left door handedness

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Cabinet (1.8m)
Empty cabinet weight ~95kg
Battery capacity up to 4 strings of 170Ah
Cabinet dimensions (WxDxH)

588mm

External dimensions
660x780x1794mm (excl. plinth)

1500mm

Internal dimensions
588x585x1500mm

Individual battery shelf space


585mm

1794mm

588x585x345mm

345mm

780mm
660mm

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Cabinet (1.1m)

588mm

Empty cabinet weight TBCkg


Battery capacity up to 2 strings of 170Ah
Two cabinets stackable
Cabinet dimensions (WxDxH)
External dimensions
660x780x1094mm (excl. plinth)

TBCmm

Internal dimensions
588x585xTBCmm
1094mm

Individual battery shelf space


588x585x345mm

345mm
585mm

660mm

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780mm

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Cabinet Plinth
Cabinet must always be mounted on top of the plinth
Cabinet must always be lifted plinth mounted
Plinth is delivered as a part of cabinet (pre-installed)
Plinth is made from hot dip galvanized steel

Dimensions 660 x 573 x 50mm (W x D x H)


Weight 6.5kg

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Cabinet Construction
Dual skin construction and special
manufacturing process with
thermal insulation between the
walls
37mm polyurethane foam

Condenser

insulation
Thermal conductivity 0,02W/mK
Minimized ambient temperature
impact to cabinet interior

Cabinet material
Outer liner galvanized powder

painted steel
Inner liner unpainted Alu Zink steel

Compressor
compartment
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PUR insulation
Inner liner

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Outer liner

Cabinet Climate Management

SiteStar cabinet climate units are placed in the

cabinet door
Internal and external airflows mechanically
separated
Cabinet interior fully closed looped
The cooling air generated is distributed by means
of fan
The high performance climate system combined
with the high performance cabinet structure will
enable to keep a +15+25C internal temperature
even up to +50C ambient

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Climate Control Unit


Climate control unit locates at bottom on a cabinet door
Unit have four LEDs for information
Eco to indicate ECO mode status; enabled (GREEN) / disabled (LED OFF)
Operational to indicate cooling system is running (GREEN)
Test to indicate self-test ongoing (YELLOW) and self-test completed (LED OFF)
Fault to indicate any fault or alarm on climate control unit (RED)
CCU alarms are combined into a one common alarm output send via the D9 Ext
alarm connector
External alarm is triggered by compressor/heater/fan/controller fail, high/low internal

temperature, high external temperature, door open and mains failure


Alarm cable one end is unterminated allowing either NC or NO connection inside FPRA
Pin1 NO, Pin2 NC, Pin3 Common
Door inner surface
Door switch

Power inlet

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Cable Entry
Cabinet cable entry space locates at bottom on side wall
Cable entry plate assembly delivered separately inside the cabinet
Cable entry can be installed either left or right sides
Multigate is metal reinforced plate made from various types of
polymers
Ingress protection IP55
Flame resistance UL94; V-0
Cable diameters supported
8 x 10-30mm
2 x 7-12mm

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SiteStar Electrical Specification


Nominal input
voltage (AC)

Voltage
tolerance

Frequency
(Hz)

Frequency
tolerance

Input fuse
rating (A)

230VAC

15%

50Hz

-5%...+10%

2.5A

115VAC

15%

60Hz

-5%...+10%

5A

SiteStar cabinet have a different version for nominal voltages of 230VAC


and 115VAC
Mains AC connection support different connection options
Single phase
Three phase
Between the phases

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SiteStar Power Consumptions


Power Consumptions
Battery system on float charge
Ambient temp.

Typical

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+55 C

20C/20C inside
ECO OFF
158 W

25C/15C inside
ECO ON
132 W

+45 C

96 W

74 W

+35 C

50 W

39 W

+25 C

16 W

16 W

+20 C

16 W

16 W

+10 C

28 W

16 W

0C

63 W

47 W

-10 C

99 W

79 W

-20 C

133 W

110 W

-30 C

169 W

142 W

-40 C

206 W

174 W

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Optional HW Installation Kits


There are two different optional HW

installation kits provided


Roof rail kit (2 rails on top and one side wall rail)
Allowing FPRA Flexi Power Rectifier installation on
top of the cabinet
FMFA Flexi plinth is needed as an installation base
Includes a lone ong side wall rail for cable support

Side wall rail kit (4 rails, 2 rails for both sides)


Allowing Flexi BTS module installation to cabinet
side walls
Max up to 6 modules / side
FMFA Flexi plinth is needed as an installation base

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SiteStar & FPRA Flexi Power Rectifier


FPRA Flexi Power Rectifier is a primary power system

to be used with SiteStar


FPRA can be installed on top of the cabinet or together
with Flexi BTS modules into a separate stack/cabinet
etc outside the SiteStar cabinet
FPRA distance to SiteStar is limited by temperature
sensor length of 3m to have battery thermal control in
place
Battery cables will be fed directly from FPRA into the
individual battery strings inside SideStar
Cables must be provided locally due to multiple mounting
locations of FPRA

SiteStar alarms are connected and forwarded via FPRA


SiteStar mains connection point at cabinet bottom can
be used to share mains feed to FPRA if both not fed
separately from site main distribution board

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Battery Cabling Principle


Up to 3 battery strings can be fed

directly from FPRA to the individual


strings
In case of 4th battery string is required an
additional DCCU plate is needed
DCCU plate will provide bigger fuses
allowing chaining of 3rd and 4th strings

DCCU plate will be installed at cabinet

bottom next to mains AC terminals


DCCU plate comes with 3 x 100A fuses
Battery outputs from FPRA will be
connected to DCCU fuses and Common
and further to battery strings

From FPRA
DCCU plate
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Mains terminals

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FPRA Flexi Power Rectifier Overview


FPRA has the same conceptual approach like any Flexi BTS platform

products
3U high chassis build up from IP54 building blocks (rectifier and controller)
Final IP55 protection achieved with front and rear covers (same covers as used
with FlexiBTS)
Same FPRA unit used both indoor and outdoor environments
Indoor and any outdoor cabinet installations without front/rear covers
Outdoor stand alone installations (wall/pole/stack) with front/rear covers mounted

Back to Front airflow like on FlexiBTS modules


No air filters => reduced maintenance needs => lower OPEX
No special system specific SW needed
Only web browser needed for local connection to make the commissioning
Output power scaleable from 2kW to 6kW (3 x 2kW)
No space for batteries inside like on FPMA

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FPRA Flexi Power Rectifier


Case with integrated DC distribution for rectifiers (provides IP55
protection to controller and rectifier modules when fitted with
Flexi front/rear covers)

FPRA with/without Flexi


Covers (FMCA)

IP54 Rectifier Module


IP54 PDA unit incl. controller
and distribution (delivered with
case)
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Configuration and Site Examples

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SiteStar Cabinet Configuration Examples


FPRA
FPRA

FPRA

Small cooled battery cabinet


with FPRA

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Small cooled battery cabinets


stacked with FPRA

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Tall cooled battery cabinet


with FPRA

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FPRA

Site Configuration Examples #1


FPRA
Tall cooled battery cabinet
with FPRA and FCOA cabinet

Small cooled battery cabinet


with FPRA and FCOA cabinet

Tall cooled battery cabinet with


FCOA cabinet including FPRA

FPRA

FPRA
Small cooled battery cabinet with
FCOA cabinet including FPRA
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Site Configuration Examples #2


FPRA

FPRA

Small or tall cooled battery cabinet with FPRA


and stacked Flexi BTS
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Tall cooled battery cabinet with FPRA


and side mounted with Flexi BTS

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Thank You

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