STUDENT TRAINING

PRESENTATION
NAME : IZZAH SOFIAHANUN BINTI ISHAK
STUDENT ID: 2011816436
PROGRAMME : BACHELOR OF ENGINEERING
(HONS) OF OIL AND GAS
SUPERVISOR : EN SUHAIMI BIN AHMAD
DEPARTMENT : ASSET COGEN WATER (ACW)

PRESENTATION OUTLINE
i.
ii.
iii.
iv.
v.

Introduction
Company Background
Process Flow Plant
Activities
Conclusion

INTRODUCTION

Industrial training is one of compulsory courses in

learning curriculum for UiTM
The objective of industrial training is :
1.

2.

To familiarize and expose the student with the real working

environment
To widen skill in safety practices, work ethics,
communication, management, etc

COMPANY BACKGROUND

Internship location: Petronas Gas ( PGB ) :

Utilities Kerteh
Internship duration : 5 Month

Utilities Kerteh (UK) is one of the division under

PGB which is grouped in the Gas processing and
utilities ( GPU )

Located at Kerteh Integrated Petrochemical

Complexes (KIPC).

UK provide utilities to surrounding industrial

customers within KIPC area. i.e: Power, Steam,
industrial gas and Industrial water
4

COMPANY BACKGROUND CONT.

VISSION
A World Class Gas and Utilities Company
MISSION
We are a business entity
Gas is our core business
Our primary responsibility is to add value to
this natural resource

UK FEED AND PRODUCT

FEEDSTOC
K
NATURAL GAS
CHEMICAL

I
M
P

AIR

PRODUCTS

EQUIPMENT

ELECTRICITY
AIR SEPARATION UNIT
COGENERATION
PACKAGED BOILER

E
X

COOLING WATER
POTABLE WATER
STEAM

WATER TREATMENT

O
WATER

R
T

(SCREENED)

DEMINERALISED WATER
CONDENSATE POLISHING
INSTRUMENT/PLANT AIR

OXYGEN

NITROGEN
ARGON

DEMIN WATER

C
U
S
T
O
M
E
R
S

FIRE FIGHTING WATER

SEMI SOLID WASTE

(STORED AND READY
FOR DISPOSAL)

PRIMARY/
SECONDARY
WASTE

UK O&M STRUCTURE: MAIN SECTION

Utilities Kerteh
Section

Attached
Departme
nt

Head

A Sharifudden
Abdullah

ASU & Utilities

Unit

Cogen and Water

Unit

Maintenance Unit

Head

Head

Head

Head

Azli Ismail

Ahmad Radzuri
Ismail

Adiba Farhana Abu

Bakar

M Zaini M Zain

HSE

Unit

DEPARTMENT BACKGROUND
Asset
Asset Cogen
Cogen Water
Water (ACW)
(ACW)

Asset Water

Asset Cogen

Demineralized
Plant (Demin)

Cogen Plant

Effluent
Treatment
Plant (ETP)
Cooling
Tower
8

PROCESS FLOW PLANT

Demin
Demin Plant
Plant

ACTIVITIES
Daily Activity
Plant operation monitoring i.e:
i.
Field data collection
ii.
DCS data monitoring
iii.
Lab analysis result compilation

i.
ii.
iii.
iv.

Project Basis i.e:

OGT Produced water transfer and treatment at UK
CP A & E vessel repair and commissioning
RO chemical cleaning
Demin Plant Overall Equipment Effectiveness ( OEE )

10

DAILY ACTIVITIES (CONT)

Field Data Collection

The job scobe of this activity is to check daily process

equipment data and recorded it according in daily log book
sheet.
The operating data is required to monitor and ensure
equipment operated within control range

The picture above show the example of

daily log book sheet that need to be filled
by operator

11

DAILY ACTIVITIES (CONT)

Distributed Control System (DCS) data monitoring

All the plant and machineries are being monitored through

DCS in the panel room to ensure that the condition
maintained in safe range.
From DCS panel, any abnormalities or defect can be detected
and immediate action can be taken.

12

DAILY ACTIVITIES (CONT)

Lab analysis result compilation

The figure shows the template of LODS

for lab analysis use in UK

13

PROJECT
CP
CP A
A&
&E
E vessel
vessel repair
repair and
and commissioning
commissioning

Rubber
Rubber lining
lining is
is
installed
installed on
on the
the steel
steel
wall
wall of
of condensate
condensate
polisher
polisher to
to prevent
prevent
corrosion
corrosion to
to occur
occur by:
by:
i.
i. Preventing
Preventing acid
acid to
to
make
make contact
contact with
with
the
the wall
wall of
of CP.
CP.
ii.
ii. Avoid
Avoid oxidation
oxidation
process
process on
on the
the metal
metal
due
due to
to H2
H2 and
and O2
O2
presence.
presence.

14

Problem
Problem
1.

2.

Solution
Solution

There is
blister inside
rubber lining
on the wall
of CP
Mid collector
installed
bent due to
high
pressure and
high flow of
water

1.

Removing
the rubber
lining and
install the
new

2.
Installation
of new
mid
collector.

Blister
been
marke
d
15

PROJECT (CONT..)
2. OGT Produced water transfer and treatment at
UK

OGT has been operating for many years ago since 1983. For
the past few years, OGT has been experienced fluctuation in
produced water flow and volume during the production due to
aging reservoir
TimelineDate
of the project
Remarks are as follows ;
10/8/2014

Meeting with OGT representative to discuss on the letter

agreement

20/8/2014

Meeting with contractor assigned (MRSB) , discussing on the

standard operating procedure (SOP) for transporting the
waste water

14/10/2014

Meeting on the preparation for first tanker delivery on the

next day

15/10/2014

First tanker of OGT produced water has been

successfully transported to UK

19/10/2014

Meeting regarding the raised issue on the analysis data for

both party are not tally. Discussing the solution/ action to
solve the problem

20/10/2014

Site visit to OGT to establish the area and method to take the
sample for lab analysis

16

PROJECT (CONT)

The figure show the first tanker of produced

water has been transported on 15 October
2014
17

PROJECT
3. RO Chemical Cleaning
When to
clean

How to
clean

After
After a
a certain
certain time
time where
where the
the RO
RO membrane
membrane
becomes
becomes fouled
fouled and
and clogged
clogged with
with dirt
dirt and
and
mineral
mineral deposited
deposited on
on the
the membrane
membrane
Reduced
Reduced the
the RO
RO performance
performance
Check
Check the
the conductivity
conductivity of
of MRO
MRO and
and BRO
BRO

During
During the
the cleaning
cleaning process,
process, a
a flexible
flexible hose
hose
will
attached
from
RO
Cleaning
Skid
to
will attached from RO Cleaning Skid to Inlet
Inlet of
of
RO
RO Filter
Filter Membrane
Membrane
while
while another
another flexible
flexible hose
hose is
is attached
attached at
at the
the
RO
RO reject
reject water
water outlet
outlet to
to drain
drain out
out
Chemical
Chemical used
used ie
ie ::

Acid
Acid Hydrochlorid
Hydrochlorid

Formalin
Formalin (caustic)
(caustic)

Detergent
Detergent
18

RO CHEMICAL CLEANING

The process of RO chemical

cleaning
19

PROJECT
4. Demin Plant Overall Equipment Effectiveness
( OEE )

OEE is the calculation to determine the overall effectiveness of

equipment
OEE quantifies how well a manufacturing unit performs relative to its
designed capacity, during the periods when it is scheduled to run.

The template of Daily Log Sheet used in

determining OEE of Demin Plant

20

PROJECT (CONT)

The template of OEE used in UK

External Factor (Total running hours) = taken from the
daily log sheet template
Standby Hours= 24- (total running hours+ total not
available)
Internal Factor = data taken from the daily log sheet
template
Total daily Prod = data taken from the daily log sheet
template
Total slowdown = (design capacity* running hours) total

21

CONCLUSION

PETRONAS GAS BERHAD as host company has given me a very good

technical exposure and experience opportunity.
Based on the on the exprience and exposure during my training
period in UK, I standly believe that the objective of the training has
been achieved.
1.
To familiarize and expose the student with the real working
environment
2.
To widen skill in safety practices, work ethics, communication,
management, etc

22

Final Year Project 1

TREATMENT OF INDUSTRIAL WASTE WATER

AND PRODUCED WATER USING MEMBRANE
Name : Izzah Sofiahanun Binti Ishak
Programme : Bachelor of Engineering (Hons) Oil and Gas
Universiti : Universiti Teknologi MARA (UiTM)

23

OUTLINE
i.
ii.
iii.
iv.
v.
vi.
vii.

Introduction
Problem statement
Objective
Scope of work
Selected literature
Methodology
Expected result

24

INTRODUCTION

Industry oil and gas have become significance for developing

country such as Malaysia.
However, the increasing industrialization has given some
impact on ecosystem and environment which human relies on.
Discharging industrial waste water without being treated
further can contaminate water and soil that may lead
disturbances to the ecosystem.
Once the organic pollutants are discharged into watercourse,
biodegradation by the microorganism will take place.

25

PROBLEM STATEMENT

Waste water from the refinery and industry has become one of
major sources to water pollution.
This is because in the various type of industries, a large
amount of fresh water is used to be raw material, as a mean
of production and also for cooling purpose.
Concerning on the environment and ecosystem, the discharge
of waste water need to be treated and improve its quality
before being released to river, coastal or lake.
The use of membrane filtration processes ie microfiltration,
nanofiltration, ultra filtration and reverse osmosis has offer a
lot of advantages for the treatment.

26

OBJECTIVE

i.

ii.

There are two main objectives for this research which are as
follows:
To characterize the parameter of industrial waste water after
treated
To treat the industrial waste water using different
characteristic of membrane.

27

SCOPE OF WORK

1.

The scope of this research project comprised of two

approaches i.e. :
Material preparation
Materials used in this research are flat membrane
(polymersulfone and polyethersulfone) and industrial waste
water (sample from UK)

2.

Characterization of sample waste water by using 7

parameter i.e : pH, BOD, COD, PO4, NH3, TSS, FCL

28

SELECTED LITERATURE
Ghoshal, A., & Purkait, M. (n.d.). Ultrafiltration of stable oil-inwater emulsion by polysulfone membrane. Journal of
Membrane Science, 325(2008), 427-437. Retrieved from
Science Direct.

This paper focus on treatment of oily wastewater coming out from the posttreatment unit of petroleum industries.
Use polysufone with additives ie : polyvinylpyrrolidone (PVP) and polyethylene
glycol (PEG)
The experimental results showed

oil retentions of almost all the membranes were over 90%

oil concentration in the permeate was below 10 mg/L

29

METHODOLOGY

Synthesis of membrane
Raw material : polymer sulfone and polyether sulfone bead
Additive: polyvinylpyrrolidone (PVP)
Solvent : N-methyl-2-pyrrolidone (NMP)
Measured amount of polymer (PSf) and (PES) along with PVP was
dissolved in the solvent (NMP) at room temperature (25 C) and
relative humidity (72%) to make the casting solution.

30

Set up of experiment

Schematic diagram of experimental

set up

31

EXPECTED RESULT
Parameter
pH

Result
5.5-9

COD

<200ppm

TSS

<200ppm

NH3

<10ppm

BOD

50

Free chlorine

<2ppm

Phospate, PO4

<10ppm

Based on Std B Discharge Limit and

LODS

32