New Model Service Training

VEHICLE : TB(Gets)

2002. 3.
Technical Service Training Center
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Electrical General

-2-

Newly Adapted Item in the Body Electrical other parts when compare with
New ACCENT.
ETACS section
- Power window timer
- Crash door unlock control from A/BAG
- Battery Saver Control(Tail Lamp Auto Cut Control)
- One button in-key type transmitter
- Using B/Alarm horn instead of siren & receive antenna built in ETACSCM
- Key Code Saving Use by Hi-scan
Body Electrical section
- In-Panel Junction Box
- Head Lamp Circuit Relay-less type
- Front Wiper Motor Control Relay-less type
- One Cooling Fan Motor type
- Body-less Multi function switch

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Body Electrical System section

- Trip Computer

Chonan TSTC

ETACS Functions

-3-

Usually, functions that is controlled in ETACSCM are as flow items

However It explains about new function that explain here.
Defogger Timer Control
Ignition Key Reminder Control
Key Operated Warning Control

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Seat Belt Warning Timer Control

Central Door Lock/Unlock Control
Power Window Timer Control
Crash Door Unlock Control
Battery Saver Control(Tail Lamp Auto Cut Control)
Room Lamp Decay Out Control & Keyless Unlock Timer
Keyless Entry Control
Anti-theft Control

Chonan TSTC

ETACS FUNCTION COMPARISON

Kind different function compare.

Chonan TSTC

-4-

Power Window Timer Control

Power Window Timer Control Time Chart
IGN. S/W

ON
OFF

Drivers or Assist OPEN

DR S/W
CLOSE
T1

T1

Power Window Off

ON
POWER
WINDOW MOT.
OFF
* T1 : 30 3 sec.

Remained time

Description
1. Power window output is ON, when IG. switch is turned ON.
2. Power window output should be OFF after maintaining ON for 30 seconds, when IG. switch is
turned OFF.
3. If the driver door or front passenger door is opened within 30 seconds, the power window output
must be off.

Chonan TSTC

-5-

Crash Door Unlock Control

-6-

Crash Door Unlock Control Time Chart

Air Bag Deploy
Condition

Deployment
Normal

Air Bag Module High

Crash Signal
Low
Door Unlock
Output signal

Unlock

Door Lock
Actuator

Unlock
Lock

T1

T2
Door unlock signal output
from A/BAG control module

Lock

T3

T1 : 200mSEC. T2 : 40mSEC.

T3 : 5 sec.

Description
1. If the airbag signal is inputted to the ETACS when the door is locked, the
unlock signal is executed immediately for safety.
2. At this time, all door should be unlocked for operating above unlock execution.
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Chonan TSTC

Battery Saver Control

-7-

Battery Saver Control Time Chart(Tail Lamp Auto Cut)

Lamp Auto Off
IG. KEY
Switch

Lamp Auto Off

Inserted
Removed

TAIL LAMP
SWITCH

ON

Drivers Door
Switch

OPEN

TAIL LAMP
(REALY)

ON

OFF
CLOSE
OFF

Description
1. In case of the tail lamp switch is turned ON after IG. SW ON or the driver door
is opened after IG. SW OFF, the tail lamp is extinguished automatically.
2. In addition, the IG. SW is turned OFF after driver door is opened with IG. SW is ON
condition, the tail lamp will be extinguished automatically too.
3. After automatic extinguish, if the tail lamp switch is turned ON again,
then, the tail lamp will be ON (illuminating) and the auto cut function will be released.

Chonan TSTC

Room Decay Out Control

-8-

Room Lamp Delay Out after receive Keyless Unlock signal

FRT LH or RH
Door S/W
IG. S/W
TX Button

ON
OFF
ON
OFF
UNLOCK
LOCK
75%
ON

T2

Room Lamp
OFF

T1

* T1 : 5.5 0.5 sec.

* T2 : 30 2 esc.

Description
1. Room lamp must be light ON when the door is opened. (door switch is ON)
2. The brightness of room lamp should be reduced to 75% immediately, and be dimmed off gradually
till the room lamp is OFF within 5 - 6seconds after the door is closed (door switch is OFF).
3. In case of the door open (door switch is ON) time is less than 0.1 second, then this function should
not be operated.
4. This system takes 32 steps to dim the room lamp.
5. While the delay and brightness dimming room lamp are operating, output of them must be OFF
immediately after IG. switch is ON.

Chonan TSTC

Room Decay Out Control

-9-

Room Lamp control after receive Keyless Unlock or Lock signal.

UNLOCK
Transmitter
LOCK
FRT LH or RH
Door S/W
Room Lamp

Opened
Closed
ON
OFF

T2

T1
* T1 : 30 2 esc. * T2 : 5.5 0.5 sec.

Description
1. The room lamp prolongs light ON about 30 sec. If the Transmitter unlock signal
receive with door is closed.
2. During room lamp operating by unlock signal of the Transmitter, lamp light goes OFF immediately
if receive ignition switch ON or lock signal of the Transmitter.
3. The room lamp keeps lighting ON in light ON when opening the door, the room
lamp is back to the delay function.

Chonan TSTC

Burglar Alarm Horn

- 10 -

1. Using Burglar Alarm Horn instead of Siren

2. Keyless Receive Antenna Built in the ETACS CM
3. Transmitter One Button type in Key
4. Door's Lock and unlock by ONE BUTTON that is combined with Ignition key.
Transmitter

Lock
Unlock

Unlock
Lock

Lock
Unlock

Unlock
Lock

ONE BUTTON Type IN KEY

ETACS CM

B/ALARM HORN

Chonan TSTC

Code Saving

- 11 -

Key Code Saving Use for Hi-scan

Adapter Cable

10 Pin RCT
Connector

ETACS CM

Pin No 2 :Battery
Pin No 3 : Code Save for Anti theft system

ETACS CM
Chonan TSTC

Code Saving Method using Hi-scan

Code Saving Method by tool
Code saving method procedure when using Hi-scan. non immobilizer vehicle
Application vehicle : New EF SONATA, Elantra XD, Metrix(FC), XG, TB

Chonan TSTC

- 12 -

Code Saving Comparison

- 13 -

Code Saving Method Comparison

Code Saving Tool

Vehicle

ETACS
Receiver
Location

OFF/SET
S/W

Hi-scan

Accent(LC)

In ETACSCM

Elantra XD

In ETACSCM

Metrix(FC)

In ETACSCM

EF Sonata

Code Saving Method

ICM Location

Immobilizer

Non
Immobilizer

In ECM

Method 1

Method 1

In ECM

Method 1

Method 1

In ECM

Method 1

Method 1

Out side of
ETACSCM

ETACS RX.

Method 2

Method 1

New EF

Out side of
ETACSCM

ETACS RX

Method 2

Method 1

XG

In ETACSCM

In ECM

Method 1

Method 1

Traget XG

In ETACSCM

In ECM

Method 1

Method 1

Santa-Fe

In ETACSCM

In ECM

Method 1

Method 1

Atoz

Out side of
ETACSCM

In ECM

Method 2

Method 2

ETACS RX
(3.5,2.5L)
In ECM(2.9L)

Method 2

Tarrcan(HP)

Out side of
ETACSCM

New Coupe

In BCM

In BCM

Method 1

Method 1

Centennial

Out side of
ETACSCM

ETACS RX.

Method 3

Method 3

TB

In ETACSCM

In ECM

Method 1

Method 1

Method 1
Method 1

Chonan TSTC

RCT
ground

Code Saving Method 1 Non Immobilizer

Code Saving Method by tool Method 1 Non immobilizer
Code saving method procedure when using OFF/SET switch.
Application vehicle : All Vehicle except New EF SONATA, Elantra XD, Metrix(FC), XG,
TB, Centennial

1
OFF

SET

2.Move the OFF/SET switch to SET position.

2
OFF

1. Remove the IGN. key from the key cylinder.

OFF/SET switch is on OFF position at first.

SET

3.Push Lock or Unlock button of the Transmitter.

Lock / Unlock Button

4
OFF

4.Move the OFF/SET switch to OFF position again.

SET

Chonan TSTC

- 14 -

Code Saving Method 2 immobilizer

- 15 -

Code Saving Method by tool Method 2 with Immobilizer

Code saving method procedure when using OFF/SET switch
Application vehicle : New EF SONATA, Atoz, Terrcan 2.5L&3.5L, Centennial

ICM
Off Set
Off/Set switch
.

2.Move the OFF/SET switch to SET position.

OFF/SET switch is on OFF position at first

2
OFF

SET

Off/Set switch
located on the ICM
Lock/Unlock Button

Antenna
4
ICM : Immobilizer Control Module

OFF

1. Ignition Key ON and wait for

more than 5 sec.

3. Push Lock & Unlock button of the

transmitter at the same time while 1sec.
and Lock or Unlock push once again while
1sec. If make to code save two transmitter
have do finish within 10seconds from
moved OFF/SET switch.
4.Move the OFF/SET switch to OFF
position again

SET

Chonan TSTC

Code Saving Method 3 Non immobilizer

- 16 -

Code Saving Method by tool Method 3 Non immobilizer

Code saving method procedure when using OFF/SET switch
Application vehicle : Centennial
1.Move the OFF/SET switch to SET position.
OFF/SET switch is on OFF position at first

1
OFF

SET

Off Set
Off/Set switch
Lock/Unlock Button

Off/Set switch
located on the ICM.
Antenna

3
OFF

SET

2. Push Lock & Unlock button of the

transmitter at the same time while 1sec.
and Lock or Unlock push once again
while 1sec. If make to code save two
transmitter have do finish within 10seconds
from moved OFF/SET switch.
.
3.Move the OFF/SET switch to OFF
position again

Chonan TSTC

IN-Panel Junction Box

- 17 -

Adapted IN-Panel Junction Box

FUSE & Relay Box

IN-Panel Junction Box

New
ACCENT
Fuse
&
Relay Box
Fuse & Relay Box Back side

TB
Junction
Box
IN-Panel Junction Box
Circuit Board

Chonan TSTC

Body-less Multifunction Switch

characteristics of Multifunction Switch
1. Separation type SW
2. ONE touch push locking type install
3. Front wiper intermittent time interval control

Clock spring

Lighting & Turn signal SW

Wiper & Washer SW

Chonan TSTC

- 18 -

Head Lamp

- 19 -

Relay-less type Head Lamp Circuit

1. New Accent Head Lamp relay : Built in ENG. Room Relay Box
2. TB : Relay-less(Head Lamp current controlled in Head Lamp S/W)

20

19

18

17

16

15

14

PIN NO

13

12

11

10

1~9

PIN DESCRIPTION
NC

10

Battery

11

Electric Load to ECM

12

Earth

13

Tail Lamp Switch signal from ETACSCM

14

Head Lamp High Beam

15

Head Lamp Low Beam

16

Turn Signal Lamp RH signal to Lamp

17

Turn Signal Flasher Unit L signal

18

Turn Signal Lamp LH signal to Lamp

19

NC

20

NC

Chonan TSTC

Head Lamp Circuit

- 20 -

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Circuit Diagram
Ignition Switch

Multi Function switch

AM Acc IG1 IG2 ST

Tail

EB HL HU HS2

Acc

Lo

Off

ON

Hi

Tail

ST

H/L

12

Dash
Fuse
Box

13

14

Tail Lamp
Tail Lamp RLY

Fusible Link

ETACS CM

BATT.

Head Lamp
Head Lamp Lo Beam
Head Lamp Hi Beam

Chonan TSTC

H/lamp

15

Front Wiper Control

- 21 -

Front INT. Wiper Motor Control Relay-less type

1. An other vehicle intermittent wiper controlled by ETACSCM.
2. TB : Intermittent wiper motor control in special other controller.
The controller built in multi function switch.
PIN NO

PIN DESCRIPTION
NC

Earth

18

17

16

15

10

Wiper Motor Hi Speed + Control signal

11

Ignition 2

12

Wiper Motor Lo Speed + Control signal

13

FRT. Wiper Motor Parkg signal

14

Ignition 2

15

FRT. Washer motor + Control Signal

16

RR. Wiper Motor Parkg signal

17

RR. Washer Motor+ Control Signal

18

RR. Wiper Motor+ Control Signal

1~8

14

13

12

11

10

INT. wiper Controller

Chonan TSTC

Front Wiper Circuit

Circuit Diagram

- 22 -

Multifunction Switch
IG2

Hi

Lo

INT INTT
.
.

B1

Mist

IG2

Off
INT

Off

Lo

ON

Hi

Intermittent wiper controller

11

IGN. SW

BATT.

10

12

13

15

3 2

Wiper Motor
5

Washer Motor

Chonan TSTC

One Cooling Fan Motor

It use one cooling fan motor uses to Engine &
A/Con. Condenser.

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Chonan TSTC

- 23 -

Cooling Fan Operating Logic 1

- 24 -

Cool fan operation is different according to the engine EMS, A/C SW ON, A/C pressure,
vehicle speed and operation logic is as below form.
Cooling Logic 1
Application vehicle : TB1.5 alpha SOHC.
A/C S/W

A/C Press
S/W

Vehicle Speed
(KPH)

ON
ON

OFF

OFF

VS : vehicle Speed
Engine Coolant Temp.
-30

95.5

100.5

103.5

High
VS 56.25

Low

56.25VS

OFF

VS 25

OFF

Low

25VS 140

OFF

Low

140VS

OFF

High
High
High
High
High

VS 140
OFF
High
Not
installed
140VS
OFF
High
Pressure switch ON : middle pressure 18Kg
A/Con. Compressor cut off temperature : 114.75
If vehicle speed sensor or ECT sensor is failure, cooling fan motor high speed operating.
This logic is applied equally in new accent 1.5 SOHC ENG.

Chonan TSTC

Cooling Fan Operating Logic 2

- 25 -

Cooling Logic 2
Application vehicle : TB alpha 1.5DOHC.
A/C S/W

A/C Press
S/W

Vehicle Speed
(KPH)

ON
ON

OFF

OFF

VS : vehicle Speed
Engine Coolant Temp.
-30

97.5

102.5

106.5

High
VS 45

Low

45VS

OFF

VS 20

OFF

Low

20VS 80

OFF

Low

80VS

OFF

High
High
High
High
High

VS 80
OFF
High
Not
installed
80VS
OFF
High
Pressure switch ON : middle pressure 18Kg
A/Con. Compressor cut off temperature : 114.75
If vehicle speed sensor or ECT sensor is failure, cooling fan motor high speed operating.
Fan operating temperature hys. : 4.5
vehicle speed hys. : 5KPH
This logic is applied equally in FC 1.5 DOHC ENG.

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Chonan TSTC

Cooling Fan Operating Logic 3

- 26 -

Cooling Logic 3
Application vehicle : TB1.0 ELSILON ENG.
A/C S/W

A/C Press
S/W

Vehicle Speed
(KPH)

ON
ON

OFF

OFF

Engine Coolant Temp.

-30

98.25

102.

105

High
VS 20

Low

High

20VS

OFF

High

VS 80

OFF

80VS

OFF

Low

High
High

VS 80
OFF
High
Not
installed
80VS
OFF
High
Pressure switch ON : middle pressure 18Kg
A/Con. Compressor cut off temperature : 114.75
If vehicle speed sensor or ECT sensor is failure, cooling fan motor high speed operating.
Fan operating temperature hys. : 4.5
vehicle speed hys. : 5KPH

Chonan TSTC

Cooling Fan Operating Logic 4

- 27 -

Cooling Logic 4
Application vehicle : TB1.3 SOHC.

A/C S/W

A/C Press
S/W

Vehicle Speed
(KPH)

ON
ON

OFF

OFF

VS : vehicle Speed
Engine Coolant Temp.
-30

95.5

100.5

103.5

High
VS 45

Low

45VS

OFF

VS 20

OFF

Low

20VS 94

OFF

Low

94VS

OFF

High
High
High
High
High

VS 94
OFF
High
Not
installed
94VS
OFF
High
Pressure switch ON : middle pressure 18Kg
A/Con. Compressor cut off temperature : 114.75
If vehicle speed sensor or ECT sensor is failure, cooling fan motor high speed operating.
Fan operating temperature hys. : 4.5
vehicle speed hys. : 5KPH

Chonan TSTC

One Cooling Fan Motor Circuit

- 28 -

RAD. FAN Motor

One Cooling circuit

M
Ignition Switch
AM Acc IG1 IG2 ST

RAD. FAN Relay2 for Lo speed

Acc
ON
ST

RAD. FAN Relay1 for Hi speed

Fusible
Link

ECM
ECT Sensor
Main Relay

A/C Signal

BATT.

Chonan TSTC

Trip Computer Display Design

Trip Computer Display Mode
OD Meter : KPH or MPH LCD
Trip Meter Mode
- Average Fuel Consumption
- Driving distance To Empty
- Ambient Temperature
- Drive Distance
Clock

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Chonan TSTC

- 29 -

Trip Computer

- 30 -

Trip Computer Display Mode Timing

Batt.

12 Volt
0 Volt

KEY

12 Volt
0 Volt

ACC.
IG.
Key
TRIP/COM.LCD
SEGMENT display
Clock LCD
SEGMENT Display

12 Volt
0 Volt

Display
Off
0.2S0.1Sec.
ON

ILL. Lamp

OFF

ON
BACK
Lamp

OFF

Chonan TSTC

0.2Sec.

Trip Computer Mode

- 31 -

Trip Computer Display Mode

Display
Item

Description

Distance to Empty

Display the possible driving distance with

present fuel.

Average Fuel
Consumption

Average fuel consumption data is showing

from reset to up to now.

Drive Distance

Re-settable trip meter can show the drive

distance from the zero set.

Ambient Temperature Showing the out side temperature.

Chonan TSTC

Display

Trip Computer OD Mode

- 32 -

Display Design :

Basic input source : Vehicle Speed Sensor

T1

1 volt MAX.
OFF

ON
1.5 volt MAX.
T2

*T1:T2=5015%

Calculation OD Meter : 1 Km = 637 REV. 4 Pulse

1 mile : 1024 REV. 4 Pulse

Indication Unit : 1 Km(or 1 Mile)

Display Range : 0 ~ 999999 Km(Mile)

Chonan TSTC

Trip Computer Ambient Temp. Mode

Initial outer temperature is indicated from ignition ON shortly and fixed outer temperature
compensated from initial outer temperature through trip computer ambient temp. mode
is showing sequentially.

Display Design :
Temp. Indication range : -40 ~ 75 , (-40 ~ 167)
Temperature fail safe
- - - - indication & flickering when open or short circuit.
When input temperature more than 76 , I turn on and(flashing) off "75 "
(flickering cycle = 0.6 seconds)

Indication error
at lower than 20() : 3(5)
at higher than 20() : 5(9)

Basic input source : Ambient sensor

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Chonan TSTC

- 33 -

Trip Computer Ambient Temp. Calculation

Characteristics of temperature calculation method
Display mode

When IG. ON.

When temperature goes

up

When temperature
down goes down

Condition

Indication update method

when ENG. coolant

temperature is lower
than 605.

Current data input

when ENG. coolant

temperature is higher
than 605.

Memorized current data before IG

Off.

When the vehicle speed

lower than 30km/h.

Hold display data

when the vehicle speed

more than 30 seconds &
more than 30km/h.

Display temperature up-date :

1/602seconds.

Continuously on

Display temperature up-date :

1/40.5seconds.

Chonan TSTC

- 34 -

Trip Computer Ambient Temp. Table

- 35 -

Outer temperature showing in cluster is received the signal from the ambient temperature
Sensor using NTC resistor type, which is located in front of the radiator.
Fahrenheit

Centigrade
Temp.
()

Sensor
resistance()

Temp.()

Sensor
resistance()

Temp.()

Sensor
resistance()

-40

881,030

-40

881,030

90

22,136

-30

624,662

-30

480,410

10

17,614

-20

450.410

-20

271,210

326,340

158,180

14,164

-10

-10

110

240,246

95,095

120

11,416

10

177,642

10

58,799

130

9,292

20

133,312

20

37,315

140

7,579

30

100,435

30

24,260

150

6,217

40

76,713

40

16,130

5,146

58,799

10,950

160

50

50

60

45,442

60

7,579

167

4,513

70

34,549

70

80

27,894

75

5,341
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4,135

Chonan TSTC

Trip Computer Distance to Empty 1

Display the possible driving distance with present fuel.
Display Design :

Display range : 51 km ~ 999 Km

Calculation and display Interval(Indication update) : increase or decrease 1km/15 seconds.
Data indication mark according to breakdown of input signal.
Input data

Data indication

rpm signal

Vehicle speed

Indication data hold

Indication data hold

decrease data 1km/15seconds

Indication data update

- In case of no injector signal, reduce the distance by 1km a 45 seconds.

- In case Fuel sender is open circuit, indication data display the - - - - flickering.

Chonan TSTC

- 36 -

Trip Computer Distance to Empty 2

- 37 -

DTE Calculation : (fuel amount 32 km/h) latest fuel consumption at 32km/h speed
DTE data calculated with the latest fuel consumption at 32km/h and the fuel amount
detected at last.

Data indication when DTE data less than 51km(30mile)

In case the distance is lower than 51km/h, 50km/h is fixed - - - - indication and flickers

Basic inputs source : Vehicle Speed Sensor

Tachometer
Fuel sender
Injector Pulse(1 Pulse / 0.08CC)
2ms

efficacy injection time : 0.1~1.2ms.

10ms

ECU sends the 0.08 cc / 1pulse signal using High-level at every 10 mSEC.
Fuel consumption = The number of pulse in 10 mSEC. 0.08 cc
Average fuel consumption = Driving distance Fuel consumption amount

Chonan TSTC

Trip Computer Distance to Empty Fuel Judge 1 - 38 JUDGE of FUEL AMOUNT

when ignition key off to ignition key ON : 50 mSEC. 4 times average data
If there is a 6 liter change of fuel amount at IG. On compared with the fuel amount at IG. Off, trip computer
recognizes fuel supply and modifies DTE value.

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YES
IGN.
IGN.ON
ON

6 liter fuel
amount change
at IG. ON

NO

YES

Judge for
Judge for
Fuel Charge
Fuel Charge

Display
Display
Renewal
Renewal

Drive distance of
Drive distance of
Before ING. Off.
Before ING. Off.

Chonan TSTC

RETURN
RETURN

Trip Computer Distance to Empty Fuel Judge 2

- 39 -

when ignition key OFF to ON : 50 mSEC. 4 times average data

If there is a 6 liter change of fuel amount at IG. On compared with the fuel amount at IG. Off,
trip computer recognizes fuel supply and modifies DTE value.

NO
IGN.
IGN.
ON
ON

No change on fuel
No change on fuel
amount at IG. ON
amount at IG. ON
(50mSEC 64 times)
(50mSEC 64 times)

on fuel

NO

Judge
Speedo YES Target value YES Judge
Target
value
Fuel
Meter
is over
Fuel
is
over
Charge
0 Km?
6 liter?
Charge
6 liter?

Measure
Measure
Fuel
Fuel
Charge
Charge

Fuel
Fuel
Charge
Charge
End
End

NO
NO

Chonan TSTC

Display
Display
Renewal
Renewal

RETURN
RETURN

Trip Computer Trip Mode

The time from IG. ON to IG. Off since reset or battery connection

Display Design :

Display range : 0 ~ 999.9 km(mile)

Indication Unit :0.1km(mile)
Indicate calculation : 1 Km = 637 REV. 4 Pulse
1 mile : 1024 REV. 4 Pulse

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Chonan TSTC

- 40 -

Trip Computer Fuel Consumption Mode

Showing the fuel consumption from data reset to present with IG. ON.

Display Design :

Display range : 0 ~ 199.9 /100km(or km/, mile/g)

Indication unit : km/, MPG(1=0.264gal), /km
Data calculation indicate interval : every 10seconds
Indication process of when do reset after with ignition key on
In case there is no vehicle speed signal after reset : - - - km/, MPG, /km
Showing the re-calculation data that when vehicle moving more than 10 seconds and
more than 50m.

Basic input signal : injection signal from ECM.

1puls injection signal : 0.08mcc

2ms

efficacy injection time : 0.1~1.2ms.

10ms

Chonan TSTC

- 41 -

Trip Computer Fuel Consumption calculation

Calculation method to the data indication
Km/ : The distance of vehicle drive(km) the per hour consumption of fuel()
MPG : The distance of vehicle drive(mile) the per hour consumption of fuel(G)
/100km : The per hour consumption of fuel() 100 the distance of vehicle drive(km)

Chonan TSTC

- 42 -

Trip Computer System Block Diagram

INPUTS

- 43 -

Display LCD

IGN. Key(12 volt)

Battery Voltage

OUTPUTS

DTE

Mode Switch
AFC

Fuel Sender
Clock

TRIP

Fuel Injection Signal

(signal from ECM)
Vehicle Speed Sensor
ENG. rpm

Temp.

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Chonan TSTC