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ENERGY EFFICIENCY
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
MAIN TOPICS/AREAS OF EA
Subject of energy consumption analysis are energy resources consumed in
the industrial area, i.e.:
Electricity
Natural gas
Steam
Coal
Wood, wood chips/pellets
Fuels (petrol, oil, propane-butane).....
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
MAIN TOPICS/AREAS OF EA
thermal-technical protection of buildings,
heating systems
hot water preparation,
ventilation systems and air-conditioning (buildings and technology)
electric appliances (administrative and technological incl. electrical
connection, transformation, distribution network, el. switchboards,
el. compensation)
gas or other energy resources consuming appliances (furnaces,
cleaning devices,..)
Indoor/outdoor lighting,
measurement and regulation.
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Identification of subject of EA
2.
3.
4.
5.
6.
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
2222
4 (PH administrative part, administrative
building, portable container housing units,
building for security)
Site plan:
Purpose of production
Number of employees
Operation regime (days a
week)
Buidings
Main building- production hall
Administrative building and
Dressing rooms
Container housing units
Security building
Shape factor of
building A/V [1/m]
0,37
1 179,36
0,77
164,16
246,9
1,55
1,13
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
1 STEP:
Identification of subject of EA site plan
(ISTROCHEM)
Production of re-granulate
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
- Collection of monthly
energy and water
Purchase electricity
MWe 12 147,15
12 147
consumption of at least
Purchase - heat
GJ
Natural gas
m
of 3 last years!
Brown coal
t
- Collect data on costs
Black coal
t
Coke
t
coupled with purchase of
Other solif fossil fuels
t
Heavy heating oil
t
energy for relevant 3
Biomass
t
Light heating oil
t
years
Diesel
t
3,19
11, 66
37
- Most of the data from
Petrol
t
5,73
12,22
70
Other energy gases
t
16,03
12,78
205
16000
INVOICES
(Propane)
Secondary energy
- If possible readings
devided into not used
Unit
Amount
caloric
value
Energy
content
inMWh
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Number
Output
kW
9-14
Poe
t
Prko
n
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
mbe
r of
func
tion
al
Pow
er
input
(W)
14
3
14
3
86
60
176
4
2
176
4
2
139
60
86
Hall B
134
134
139
Hall B
135
135
139
Main object
Administrativ
e spaces
Toilet
Wellding
hall
Toilet
Office
Pint(W)
Preal (W)
t
(h/ye
ar)
1 204
180
1 204
180
W
(kWh/ye
ar)
W
(kWh/rok
)
1 560
520
1 878,24
1 878,24
93,60
93,60
211
211
24 464
24 464
8 640
368,96
368,96
240
240
1 620
388,80
388,80
172
172
8 640
1 486,08
1 486,08
160
160
18 626
18 626
8 640
928,64
928,64
Bratislava, e-mail: herdova@ecb.sk,
162
162
18 765 713
18 765
8 640
129,60
129,60
Outp
ut
kW
Numb
er
-
M19
18
n.a.
BSM 1300
28
ROLO 3
16
n.a.
ROLO2
n.a.
n.a.
28
Wellding hall
Name
Production of PP and
PE bags
Production of PE bags
Production of bags
welding of bags
Production of bags
welding of bags
COEMTER BETA
1
COEMTER BETA
2
COEMTER BETA
3
Voltage
V
Year of
constructi
on
230/40
0
230/40
0
230/40
0
2009
n.a.
n.a.
230/40
0
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
Production of bags
STIEGLER - 1
28
n.a.
Production of bags
STIEGLER - 2
28
n.a.
Dehumidification
MAHLA
n.a.
Production of bags
GUNTER
28
n.a.
ROLLOMAT - 2
20
n.a.
Production of bags
ROLLOMAT 850-1
15
n.a.
Packing heating of
shrink foil
BRUCHER
18
n.a.
230/40
0
230/40
0
230/40
0
230/40
0
230/40
0
230/40
0
230/40
0
n.a.
n.a.
n.a.
n.a.
new
n.a.
n.a.
n.a.
n.a.
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
ks
3
Hall A
Screw compressor
Hala Bielloni
BELT 55-8
Zvarova
Kaeser AS 35
power
input
37
60
22
Pe
8
n.a.
7,5
power
output
5,9
n.a.
n.a.
number
2
Year of
production
n.a.
2011
1986
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Output
Cooling
output
Voltage
kW
kW
Number
Year of
production
Hall B
10
28
400
2009
Hall Bielloni
FRIGOSYSTEM RACA2
47
140
400
2009
n.a.
n.a.
2000
Welding hall
22
74
(pri
15C)
230/400
2003
n.a.
2000
n.a.
n.a.
400
2011
n.a.
n.a.
n.a.
n.a.
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Input
power
Number
kW
0,3
0,2
2
0,5
1,2
0,1
9
3
1
2
1
1
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Indicator
Input of fuels and energy
2
3
4
5
Electricity
Heat
Diesel
Petrol
Propane
Electricity
Heat
MWh/r
11 687
37
70
205
12
-
tisc eur/r
1 435
139
1 381
836
53 302
1 352
286
4 250
9 300
16 000
1 389
-
366
42 349
34
11 275
-
3 934
1 304
614
-
12 459
11 999
460
Rovinka
Others
Electricity
Heating
Electricity
DHW
Others
Electricity
Heat
Others
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Production
technology:
- Full automatic regime of most of the devices
- Way of operation is putted manually by employees
- Measurement is not provided for large consumers!
- Operation is given by order and type of foils ordered
in case of Rovinka is not evaluated specific energy
consumption of electricity given by amount of
produced foils (too many different processes
individual processes are not monitored)
- In operation in BA specific energy consumption has
been evaluated
Compressed air and cooling:
- Consumption of el. for compressed air and cooling
presents from total electricity for production only 3%
- Evaluated as effective new investments already
planned
- No measurement, only regulation T/p
- No use of heat recovery
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
satisfactory,
regulation
according
internal
temperature
- Hot water only teoretical calculation
(no measurement) going out of
normative calculation
BUDOVA
Production hall
A,B
Administrative
building and
dressing rooms
Container
buildings
Security building
Total
Internal
temperat
ure
Heat need
for heating
kWh/rok
Thermal
gains
from
technolo
gy
kWh/rok
Consumpti
on of
electricty
for
heating
kWh/rok
22
908 360
630 465
277895
20
52 320
52 848
20
18 173
18 356
20
16 464
995 317
630 465
16 630
365729
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Type of measures:
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
NON-COST Measures:
-Monitoring and evaluation of energy consumption on monthly basis
-Monitor
and
decrease
internal
temperature
especially
inadministrative part were was measured temperature higher
by2,2C in comparison to normative requirements!
-Lower the reserved capacity to 660 kW eventually max. reserved
capacity to 700 kW in case of el. delivery point 3108116420
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
EUR
36 500
EUR/kWh
0,11
MWh/year
150
EUR/year 16 474
year
2,2
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
EUR
24 000
EUR/kWh
0,11
MWh/year
EUR/year
year
80
8 750
2,8
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
EUR
EUR
EUR
EUR
EUR
8496
3297
4 665
291
16749
EUR/kW
h
0,11
Energy savings:
MWh/rok
25,82
Achievable electricity savings
EUR/rok
2840
Cost savings (electricity)
rok
7,5
Simple payback period
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
EUR
47 000
EUR/kWh
0,11
MWh/year
208
EUR/year 22 880
year
2,1
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Energy
savings
MWh/rok
Costs
savings
(energy)
EUR/rok
Investme
nt
EUR
Simple
payback
rok
713
OSPRA Invest
each variant
R. Indicator
1
Before
thousand
GJ/year
EUR/year
1 435
12 459
138
1 381
11 999
836
460
53 302
1 381
11 999
836
12
1 389
After
GJ/year
11 512
11 052
460
EUR/year
1 330
925
1 277
623
53 302
1 277
623
1 389
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Electricity
kg/MWh
0,28
1,87
2,88
2,33
1084
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Value
Total costs
371 529
Change of costs for energy ( decrease/+ increase)
-104 213
Change of personal costs, i.e. slaries, insurance, ... (/+)
0
Changes of other operational costs, i.e repairs and
0
maintenance, services,insurance of property, ... (/+)
Change of other individually given costs, i.e emissions, waste
0
and others (/+)
Change of sales, i.e. of heat, electricity, used wastes, ... (/+)
0
Benefits from realisation total
-104 213
Timeframe of evaluation
20
Discount factor
5
Simple payback (Ts)
3,9
Real payback (Tsd)
6,1
Net present value (NPV)
756 666
Internal rate of return (IRR)
23,63
Unit
EUR
EUR
0
0
0
0
EUR
year
%
year
year
EUR
%
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
Before
t/year
Difference
after
t/year
t/year
Variant 2
Solid partcles
SO2
NOx
CO
CO2
3,3
6,1
33,7
27,2
12 668,7
3,0
5,6
30,9
25,0
11 641,7
0,3
0,5
2,7
2,2
1 027,0
Selection criterias:
- Economy and environmental benefits
- Technical lifetime of variants
- Operational costs/changes of costs on maintenance and operation
- Legislative if variants can bring from legislative pouint of view any
complications
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220
713