Professional Documents
Culture Documents
VITACEL
Effective Dietary Fibres
in Meat Products
General Information
JRS Products
Cereal Fibres
Colloidal Systems
Fruit Fibres
Probiotics
Plant Fibres
VITACEL Bamboo Fibre
VITACEL Powdered Cellulose
VIVAPUR Microcrystalline Cellulose
insoluble
colourless, white
neutral in taste, odourless
Inert to other ingredients
oil and fat absorption (lipophilic) of 290 - 1100 %
water absorption (hydrophilic) into thecapillary structure of
480 - 1050 %
synergistic effect with hydrocolloids, protein and emulsifiers
very high water and oil retention in meat products
texture improvement and shape stabilisation because of the
insoluble three-dimensional fibre network
improves the free flowing properties and provides anticaking
extreme high dietary fibre concentration (min. 97% dietary
fiber content)
no caloric value
HF 101
HF 600-30
HF 600
HF 200
HF 200 G
HF 301
HF 401
colour
off-white
off-white
off-white
off-white
off-white
off-white/
beige
off-white
micro
agglomerate
fine-fibrous
powder
fibres
fibres
granules
fibres
fibres
min. 96 %
min. 96 %
min. 96 %
min. 96 %
min. 96 %
min. 92 %
min. 90 %
neutral
neutral
neutral
neutral
neutral
neutral
neutral
97 - 132 g/l
fibre length
35 m
80 m
250 m
particle size
50 m
1000 m
water binding
capacity
480 %
450 %
600 %
800 %
750 %
400 %
350 %
oil absorption
270 %
250 %
300 %
500 %
370 %
200 %
250 %
anticaking
beverages
instant
products
baked
goods
pasta
cheese
products
batters
extrudates
wafers
structure
dietary fibre content
flavour and taste
bulk density
granule diameter
preferential
application fields
processed
meat
sausages
bread
processed
meat
sausages
fish
bread
baked
goods
extrudates
bread
baked
goods
extrudates
Bamboo Fibre
BAF 90
Bamboo Fibre
BAF 150
Bamboo Fibre
BAF 200
white
white
white
white
fine-fibrous powder
fibres
fibres
fibres
neutral
neutral
neutral
neutral
insoluble dietary
fibres
min. 97 %
min. 97 %
min. 97 %
min. 97 %
70 - 100 g/l
90 % of all particles
50 m
80 m
100 m
350 m
water binding
capacity
350 %
400 %
450 %
700 %
270 %
300 %
330 %
500 %
type
colour
structure
bulk density
preferential
application fields
beverages
sauces
instant products
baked goods
spices
pasta
cheese products
batters
extrudates
wafers
sausages
processed meat
fish products
processed meat
fish
L 101
L 600-20
L 600-30
L 600
L 00
LC 200
EPG 70
colour
white
white
white
white
white
white
white
structure
micropowder
fine fibrous
powder
fine fibrous
powder
fibres
fibres
fibres
granules
~ 97 - 102 %
~ 99,5 %
~ 99,5 %
~ 99, 5 %
~ 99,5 %
~ 99,5 %
~ 99,5 %
pH-value
5,0 - 7,5
5,0 7,5
5,0 - 7,5
5,0 - 7,5
5,0 - 7,5
5,0 - 7,5
5,0 - 7,5
bulk density
~ 300 g/l
~ 220 g/l
~ 220 g/l
~ 195 g/l
~ 165 g/l
~ 75 g/l
~ 350 g/l
fibre length
23 m
30 m
60 m
120 m
300 m
particle size
50 m
300 m
water binding
capacity
400 %
400 %
400 %
470 %
525 %
840 %
340 %
oil absorption
290 %
370%
320 %
340 %
410 %
680 %
270 %
granule diameter
preferential application
fields
anticaking
beverages
sauces
instant and
slimming
products
beverages
baked goods
spices
batters
pasta
extrudates
flavours
fillings
processed
meat
sausages
fish products
spices
compressed
goods
flavours
1,5 % VITACEL
WF 200
Microfibril
: 3-20 nm
Fibre
: 25 m
Crystalline
area
Cellobiose
Glucose
Paracyristalline
area
Cellulosepolymer
DP: 2502500
Cellulosechain
water retention by
formation of hydrogen
bonds
water and fat
absorption/retension
by inclusion into the
inter-micellar gap
Pork II
Pork VIII
Ice
Nitrite pickling salt
Raphos
Senator Gold
Wheat fiber WF 200
Caseinat
Test 1
Test 2
Test 3
Test 4
Test 5
Test 6
3.5 kg
1.3 kg
3.5 kg
1.3 kg
3.5 kg
1.3 kg
3.5 kg
1.3 kg
3.5 kg
1.3 kg
3.5 kg
1.3 kg
3.5 kg
1.3 kg
1.2 kg
17.5 g/kg
5.0 g/kg
5.0 g/kg
1.2 kg
17.5 g/kg
5.0 g/kg
5.0 g/kg
1.2 kg
17.5 g/kg
5.0 g/kg
5.0 g/kg
1.2 kg
17.5 g/kg
5.0 g/kg
5.0 g/kg
1.2 kg
17.5 g/kg
5.0 g/kg
5.0 g/kg
1.2 kg
17.5 g/kg
5.0 g/kg
5.0 g/kg
1.2 kg
17.5 g/kg
5.0 g/kg
5.0 g/kg
1.0 %
-
2.0 %
-
1.0 %
2.0 %
0.5 %
0.5 %
1.0 %
1.0 %
1%
WF 200
2%
1%
2%
1%
WF 200 Caseinate Caseinate Mixture
2%
Mixture
Conclusions:
no significant difference in taste using a dosage
of 1% or 2 % VITACEL WF 200
significant difference in taste using a dosage of
1% or 2 % caseinate
the use of 2 % VITACEL WF 200 is preferred to
the use of 2 % caseinate
Staatl. Fachschule fr
Lebensmitteltechnik.
Kulmbach. 1997
(State Technical College for
Food Technology)
2 % Soy protein
for each 1 % WF 200 / Soy protein
1.5 % Soy protein
1.5 % WF 200
0 % WF 200 / Soy protein
afterpastuerised
cooked sausage
frozen
cooked sausage
vacuum packed and
stored cooked sausage
loss during smoking and
cooking of cooked sausage
afterpasteurised
cooked sausage
frozen sausage
1.5 % WF 200
0 % WF 200 / maize corn starch
vacuumpacked and
stored cooked sausage
loss during smoking and
cooking of cooked sausage
10
12
14
16
2,40
2,54
2,20
2,00
2.26
1,80
1,60
1,40
1,20
1,00
1.91
1.62
0% WF 200
0.5 % WF 200
1.0 % WF 200
1.5 % WF 200
beef III
WF 200
spices
water
milkpowder
soy protein
nitrite salt
starch
sum
standard
kg
60,00
0,00
1,00
25,00
5,00
2,00
1,80
8,00
102,80
180,00
0,00
7,00
1,25
25,00
8,00
0,45
16,00
237,70
price/kg
2,31
cost reduction per kg ( ;%)
improvement
kg
50,00
2,00
1,01
35,00
5,00
1,80
1,85
8,00
104,66
-0,54
150,00
6,00
7,07
1,75
25,00
7,20
0,47
16,00
213,49
2,04
-26,47
Type:
Dosage:
Purpose:
VITACEL WF 200
1.5 %
Reduction of Syneresis,
Cost Savings
Scandinavia
Type:
Dosage:
Purpose:
VITACEL WF 200
1.2 %
Texture/Syneresis
ITALY
GERMANY
Type:
Dosage:
Purpose:
VITACEL WF 400
1.6 %
Calorie / Fat Reduction
14
14
12
Reduction of
Weight Loss [%]
10
8
6
4
2
R1
2 % Soy Protein
2 % WF 200
Recommendation
a sufficient dispersion is necessary therefore a
premixing (e.g. with spices) is recommended
the dosage has to be higher than 1%
the saturation of wheat fiber is important to avoid a dry
or sticky product
in these products the standard types VITACEL WF200
and VITACEL WF400 is more suitable than VITACEL
WF200 G
dustreduction:
WF 400 LC
WF 400 DV
Vitacel WF 200
WF 400LC, WF 400
Raw material
froozen
2- 40C
Mincing
( 5mm)
Blending
Mincing
(2mm)
Vegetable
Water, breadcrumbs,
seasoning, starch, veg. protein
Vitacel WF 200
WF 400LC, WF 400
Forming
Frying
180 C, 1-2 min
0
Battering
Cooling
Freezing
Packaging
Pre-frying
1800C, 40-45 sec.
Steam treatment750C
ME
beef III
beef I
WF 200
Thringer
Spicemix
standard
kg
im provem ent
kg
75,00
25,00
0,00
225.00
100.00
0,00
65,00
20,00
3,00
195,00
80,00
9,00
3,60
21,60
2,12
16,96
GLUTESSA
0,00
0,00
0,10
0,55
FRESH BIND
ZWIEBLAN
KNOBLAN
0,00
0,00
0,53
2,12
0,00
0,00
0,00
0,00
0,10
0,08
0,40
0,48
5,00
10,00
0,25
30,00
15,00
2,00
0,75
6.00
0,00
4,00
122,60
0,00
8,00
384,85
1,00
0,00
108,93
0,10
0,00
311,36
water
soya (gran.)
salt
starch (P)
sum
price/kg
3,14
Cost reduction 0.28/kg
2,86
McMila (beef)
McDonalds
Brasil
Recipe:
Batter
Patty:
Fiber WF 200
Water
17%
3%
75 %
5%
Purpose:
Juiciness, Cost savings,
Shape stability
Type:
Dosage:
Purpose:
VITACEL WF 200
1%
Shape Stability
Germany
(Unilever)
Type:
Dosage:
Purpose:
VITACEL WF 200
2.5 %
Juiciness, Shape Stability
South Africa
Bulgaria
Purpose:
Cost savings, Microbial
Stability (Shelf Live)
Minced Meat
Water
High temperature:
Drying zone
Water
Cancel system brings
the water faster to the
outside Drying time
is reduced
Meat
Fat
Starter culture
Cutter
Cutting 8 10 mm
VITACEL
Production
Water
Flow Chart
Spice premix
NPS
Vacuum filler
prehydrated
In the last 3 or 5
cutter rounds
Basic recipes:
Recipe 1)
RS
Recipe 2) RS- EX
Recipe 3)
RII
35 %
R II
30 %
RV
30 %
SII
35 %
S II
33 %
S II
25 %
SVI
30 %
S VII
37 %
S IV
25 %
S VII
20 %
Particle ca. 3 4 mm
ca.: 3 - 4 mm
ca. 1,5 2 mm
5,80
pH kinetics:
5,70
3.1 C-O
5,60
3.2 C- WF200
5,50
5,40
Receipe 3
5,30
Application:
5,20
BITEC LS-25 /
0,5 g/kg mass
5,10
5,00
strain LAD,
Staphylococcus
carnosus
4,90
4,80
Acidification:
4,70
4,60
1.
3.
7.
13.
18.
28.
units
0,950
0,945
0,940
aw kinetics:
0,935
0,930
Receipe 3
0,925
0,920
0,915
0,910
0,905
0,900
0,895
0,890
3.1 C-O
0,885
3.2 C- WF 200
0,880
0,875
0,870
1.
3.
7.
13.
28.
weight losses / %
20
15
10
3.1 C-O
3.2 C-WF 200
3.3 C-WF 200 (1:2)
0
1.
3.
7.
13.
18.
28.
External
appearance
(casing)
Aeusseres
(Hlle)
3,0
2,5
Gesamtw ertung
Total valuation
2,0
Aussehen (Schnittbild)
Cutting appearance
1,5
1,0
Colour
Geschmack
Farbe (Farbhaltung)
Taste
Texture
Textur / Festigkeit
Higher Yield
with VITACEL Wheat Fibre
Recipe "C"
Sum
Price EUR/ kg
C-0
kg
EUR
kg
EUR
kg
EUR
kg
EUR
6,243
8,84
6,368
9,16
6,618
9,28
6,664
9,25
EP /kg
(Inkl. Gewichtsverlust
am 28. Tg n./Prod.)
% weight losses
C-WF 200
1,42
1,44
1,40
1,39
1,84
1,83
1,73
1,71
- 22.84 %
Pricereduction i. c. standard
- 21.15
- 19.21 %
- 0.54
- 5.98
- 18.67
- 7.07
BEEF - SALAMI
ME
price/kg
form ulation
kg
DM
98,00
2,00
441,00
12,00
1,56
20,28
4,00
2,91
108,47
0,40
1,46
475,14
4,38
Slovakia
Type:
Dosage:
Purpose:
VITACEL WF 200
1.0 %
Maturation Time,
Cost Savings
GERMANY
Type:
Dosage:
Purpose:
VITACEL WF 600-30
1.5 %
Calorie / Fat Reduction
Three possibilities:
Combination with emulsions
Injection
Tumbling
A. Ham Injection
Brine composition
Ingredients
Temperature
Preparation
Injection rate
80 m length
500 % water binding
Brine:
Injector:
3 - 4 mm needle
30 m length
450 % water binding
Brine:
Injector:
1,5 - 3 mm needles
standard
1,5 % WF 600
kg
kg
9,45
100,0
12,60
100,0
5,75
60,85
7,60
60,32
15,20
160,85
20,20
160,32
13,15
139,15
18,25
144,84
formed haunches
12,65
133,86
17,7
140,48
ham (cooked/cooled)
10,90
115,34
15,90
126,19
cost calculation
EUR/kg
standard
EUR
1,5 % WF 600
EUR
3,7
370
370
60,00 kg brine
55,47 kg water
0,468 kg Schinko 150
3,648 kg NPS
0,9 kg WF 600
total
0,02
8
0,3
2,2
1,11
3,75
1,094
5,954
1,11
3,75
1,094
1,98
7,934
375,954
377,934
3,260 EUR/kg
2,995 EUR/kg
-8,12%
B. Reconstructed
Ham
smaller parts
meat
(minced)
brine
bigger parts
injection
brine
tumbling
VITACEL
tumbling
Technical Information
VITACEL
Wheat Fibre
pork- or beef meat (e. g. bigger meat pieces from the shoulder)
injection rate
Injection brine:
88,00 % (kg)
1,20 % (kg)
1,20 % (kg)
2,20 % (kg)
2,10 % (kg)
0,10 % (kg)
0,40 % (kg)
4,80 % (kg)
water / ice
phosphate
carrageenan
soya protein isolate
maltodextrin
sodium ascorbate
cooked ham-flavour
common salt with nitrite
Technology:
The muscle meat has to be free as much as possible from adipose and connective tissue.
Then prepare the injection brine as above mentioned and inject the meat with it (70 % calculate to
the meat).
Afterwards give the injected meat into the tumbler and start the tumbling-process.
It is recommended to tumble in intervals (if possible under vacuum) - for example 10 minutes
active tumbling and 20 minutes break.
The mechanical treatment (influence on colour, coherence of the slices, taste, tenderness and last
but not least on the yield) takes approx. 12 to 24 hours. During this process the temperature should
not exceed + 5C.
If the surface of meat as dry as possible add 1 % VITACEL WF 200 on top (addition rate is
calculate on total mass) and tumble again for best spread on surface.
Afterwards the cooked ham can be filled into moulds as casings.
The cooked ham has to be pasteurised at 75-78 C until an internal temperature of 68-70C is
achieved.
Then cool down the ham under to shower and store them afterwards in a chilling room at
temperatures below + 5 C.
After a sufficient cooling period (12 to 24 hours) the cooked ham can additional be cold smoked.
The above-mentioned information is based on our practical knowledge and experience and is meant to be helpful when using our products. Due to
the different materials and processes involved, we recommend in any case, adequate testing at your company or consultation with us. We cannot be
held liable for this information.
Brine preparation
injection
rest
Cooking
At 66C
Result
Best product
and Best yield
Injection
Weight
before cook
Final Weight
Final yield
Recipe with
Vitacel
use 0.5%
100 kg
180 kg
158 kg
150 kg
50%
Recipe
without
Vitacel
100 kg
183 kg
148 kg
142 kg
42%
Weight after
the injection
Kg (before
cooling)
Final Yield %
Recipe without
Vitacel 600
100
125
103
Recipe with
Vitacel 600 use
0,6%
100
123
110
10
Chile
Type:
Dosage:
WF 600
Purpose:
VITACEL WF 600
1.5 %
Cost Savings,
Texture Improvement
Colombia
Type:
VITACEL WF 200
Dosage:
WF 600 1.5 %
Purpose:
Cost Savings,
Syneresis
GERMANY
Type:
Dosage:
Purpose: