SCADA & Protocol Conversion Deploy

ed in Power Plants and Steel Industries

India

Pritam Sinha
pritam@rsconindia.com
RS CONSULTANCY, INDIA
RS CONSULTANCY

Agenda
About RS Consultancy
Protocol Gateway Substations
Various RTU Power & Steel
Power and Steel centric Solution Ready Package (SRP)
Q&A

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About
RS Consultancy

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Overview of RS Consultancy
Completed 10 years focus in Industrial Automation
Offices setup in Kolkata, Raipur in India; Thimpu at
Bhutan
We are known as solutions provider on industrial
communication , software engineering and system
integration at Power and Steel applications
Our previous experience in Power and Steel domain
with GE-Fanuc , Siemens, Allen Bradley and ABB
platform and Now ADVANTECH
One of the most reliable solution provider at India in the
domain of Power and Steel Industries
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Our Clients in Power and Steel Sector

VECC

Always Focus in Power and Steel Industries

Protoc
ol
Gatew
ays

RTU
Solutio
ns

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IEC 60870-5-101
DNP3.0
IEC 60870-5-104
MODBUS RTU
MODBUS TCP/IP

Serial Communication Media

Ethernet Communication Media
GPRS communication Media

Protocol Gateway Substation

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Protocol Gateways System Components

Protocol supported

Customer
Application

Protocol
Master
/Slave
Configurati
on
Interface
Configuration
Files

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Advantech
ARK/UNO
Series

Protocol
Service
Read
Write
Reports
Log
Control

Solution Ready Package (SRP): Protocol Gateways

SCADA

APAXARK Series as Controlle

Protocol Gateways
r

It captures data from

Controller through a
standard protocol
It converts the controller
data
into new protocol like IEC
60870 -5-101, DNP 3.0 etc
We developed an utility
program for gateways to
configure it for desired
output

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Key Advantages with our Protocol Gateways

Standard Adaptation

Protocol Stack Adaptation

Project Startup Assistance

Freezing product communication interface requirements
Review of Product Design and conformance
Knowledge transfer and training
Protocol Implmentation Design Document (PID)
API requirements for customer systems and architecture
Designing of specific interfaces based on the current H/W and S/W setup

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Targeted Applications of Protocol Gateways

Substation
Protocol Converters and Protocol Gateways for IEC 61850,
IEC 60870-5- 0X, DNP3, Modbus, etc.,
Sub-station to control center gateway
IEC61850 Substation Data Concentrator
Sub-Station PDC and Converter
Smart Grid / Metering
Demand Side Controller Gateways
Smart Grid Protocol Converter
Sub-Station Metering Data Concentrator
Modbus / ANSI Gateway
SCADA/DMS
Substation Gateway and Protocol Converter

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Utility Programs Designed for Protocol Gateway

Slave part
configuration

Master part
configuration

Protocol Gateway Channel Configuration

Channel
Configuration

Protocol Gateway Slave Channel Configuration

Slave Channel
Configuration

Protocol Gateway Master Channel Configuration

Master Channel
Configuration

Protocol Gateway - Mapping Master and Slave Addresses

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Protocol Gateway: Update & Save Configuration

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Adopt Flexible XML based Configuration Protocol

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Various RTUs

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2. RTU
Solutions

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Serial Communication
Media
Ethernet Communication
Media
GPRS communication
Media

Power RTU: Serial / Ethernet

The solution needed to monitor single and three phase power measurements at a
number of remote sites .The RTU capture power data from generation and export
units and send same to Grid through lease line modem /PLCC over IEC protocol

Key Capabilities

DNP, IEC 60870-101, 104, Modbus Interfaces

Client Data Mapping to for electrical substation monitoring
Compliance to Electric Power Standards for EMC and Voltage Isolation
Distributed Architecture

Power
data (DI &
AI) or RS485
RTU

Mode
m

IEC101

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Mode
m

GRID
SCAD
A

Power RTUs Characteristics

Control System
Tools - Power Shading System
Tools Power Islanding system

Protocol Provisions
IEC 60870-5- 0X, DNP3, Modbus, etc.,

Media
Serial , Ethernet

Data Transmission
PLCC FSK Modem , Leased Line Modem

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Feeder RTU : Electricity Output Monitoring

and Control

RS Cons Energy Management Solution for

Industries help to develop an integrated
electrical control system that helps to
balance energy requirements with available
energy supply, and also prevents blackouts
and increases stability of the system

Transmission RTU: Electricity Transmission

+ Web Access

GPRS RTU - System Architecture

Remote site RTU controller : ADAM-5510 or UNO 1140
Center room : IPC-610 station with SCADA S/W : WebAccess & HMI
(Industrial Display)
Operator/engineer
Center
station

Room

GSM Modem
EKI-1321

SCADA S/w :
Advantech WebAccess &
HMI

GPRS Modem
EKI-1321

Red. Controller
ADAM-5510 , UNO-1140

.X sites
RTU site

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Cabinet Design for GPRS RTU

Battery Capacity Calculation :

12 V 80Ah Battery
Total Current consumption is 1.5 Ah , so can be used for approximate 60 hour with battery without
charging of battery. Also have parallel AC Power connectivity.

Description

UNO-1140 or ADAM 5010

ADAM 4000

1 Pressure Transmitter

1 pc Eki 1321

1 pc temperature transmitter

1 pc door detect

Total Consumption

16
(16/12 = 1.3 A
approx.)

Current required

Door light (5W) / WebOP can be used only at special

time.

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GPRS RTUs

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Power and Steel centric Solution Ready

Package (SRP)

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Solution Ready Package (SRP) in Power and Steel

Furnace power
optimization system
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+ Web Access

Solution Ready Package (SRP) in Power and Steel

Product
ADAM-5510 EKW

Pollution Monitoring and Control

Systems: Ash and pollutants
Handling Systems
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WOP

+ Web Access

Advantech SRP (Solution Read

y Package) Power & Steel
ARK SERIES/UNO AS Protocol Gateway

ADAM 5510 SERIES AS Controller

APAX 5620 SERIES AS

Intelligent
RTU
WebAccess AS Meter Data Acquisition Systems
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ADVANTECH SRP (Solution R

eady Package) Steel & Power
Furnace monitoring and
control system

rnace power optimization system

ABT Energy
Management
Energy Monitoring
System
Power Plant optimization
system
UI Reports
RTUs
Protocol
Gateways

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WebAccess Seminar at Raipur Power & Steel

iAutomation WebAccess Seminar at Raipur with more than 50

representative from local Power and Steel industries on August
26, 2013

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Thank You!
Q&A

E Mail: pritam@rsconindia.com
Web Site:www.rsconindia.com