500MW Generator

Initial Isolation
Generator Circuit Breaker out
UAT A n B Breaker Racked out
Field Excitaion fuses to be removed by Testing Lab
Turbine on Barring

Isolation
Blower Isolation
Emergency actuator
Exciter Flap Gates Actuator
Tube Lights
Stroboscope
Earth fault Brushes
Stroboscope Lights

Connections Removal
PMG Rotor Outgoing cable
D.C Supply of Main exciter
D.C Earth fault Connections removal
Quardature axis Connections

Important Points
Generator will move by 27mm when it runs
CRO Coupled run out to be taken.It is measured by
setting dial guage at 50 and will see the deviation at
each bolt if the minimum is 48mm then it is less by
0.02mm
After decoupling with the help of Loose coupling bolts
alignment readings of generator rotor coupling and LP
coupling to be checked.Radial readings will be taken
with the help of clamp tighten on master coupling of LP
coupling and checked on Turbine coupling
Axial clearance here is checked by Slip guage by setting
at 0 and noting the difference of which side generator is

Swing check
The top half of Bearing no 7 is removed
Now shaft of bearing no 7 is taken on load by sling by
keeping copper plate and by rotating the shaft readings
will be taken on Exciter side coupling

Exciter Coupling and Generator

Coupling Run out
With decoupled LP coupling by rotating the shaft run out
is taken

Removal of Exciter Rotor

By removing bearing no 7 bottom half and taking load
on sling and resting the exciter load on resting device
and with the help of jacking bolts we will separate the
generator and exciter rotor and with the help of guiding
pins after jacking by removing CC bolts in between
exciter n Generator coupling Exciter rotor will be
removed

Seal body removal

After removing top half bearing Seal body is loosened
by taking the load on lifting device the exciter side
bottom half is removed then seal body is moved to front
and after giving rest on the bottom half the top half is
dismantled and removed with the help of jugad.
Then the top seal ring is removed by dismantling the
half portion after that the top half is moved up and
removed and then seal ring bottom half is removed and
then again bearing is placed and the lifting device load
is removed.While lifting lift it by max 0.2mm

Seal body Lifting Devices

Exciter side lifting device is having large OD than
Turbine side lifting device because the lifting device will
be placed on coupling in exciter side and on shaft
towards turbine
Two stoppers will be used they are used for both locking
the rotor and also for moving axially

Inner oil catcher

The bolts will be fixed from outer sidei.e seal body End
shield and inner oil catcher.there will be oil deflectors
also.

Bottom End shield Downing

First load will be taken on sling and then bearing is
removed then Teflon piece is placed on the rotor bottom
and sling is removed then sling will be taken on hooks
and bottom end shield is removed
Then again load is taken on sling and piece is removed
and sliding plate on top of it and again piece is placed
and load is taken off. Repeat the procedure on turbine
side also.

Exciter side top endshield

Exciter side end shield Bolting

system

Exciter side CC bolt Housing

retaining rings and bottom end
shield

Exciter side Bottom End Shield

Coolers Holes

Jacking Bolts and seal body Removal

Hooks

Turbine side Top End Shield Lifting

Device

Exciter side H2 Coolers and bottom

End Shield

Compressor Baffle Rings

Compressor Movinf Blades

Compressor Blades

Axial Clearances

Seal body Lifting Device

Lp and Generator alignment Clamp

Lifitng Device of Bearing and Compressor Moving

Blades(B and C marking done on holes)

Lifitng of Compressor moving Blades

Lifitnf Device arrangement

Rotating of Top Right Moving Blades

to centre for Removal

Rotating of Moving Blades

Jugad for Rotating Bottom Half of

Compressor Moving Blades

Lifting Device Arrangement and its

placement towards turbine side

Rotating Jugad with the help of loose bolt because while

shifting bottom half to top it will rotate fastly and
cannot be stopped at top

Rotating of Rotor very much

Precisely with the help of Loose
bolts

Compressor Gaskets
1mm gaskets is placed at first and last moving blades to move top Left o,right or
bottom blades.while moving with the help of thread it will scratch the rotor so
we will place the gaskets.If we place at first n last automically other three will
rise.
For shifting bottom to top gasket is needed for placing near the bottom of
Jugad.they kept 3mm water sheet
16mm bolts are needed for lifting the moving blades segment
For Axially moving of the blades there are check nuts we can adjust them by
tightening it will hit the end shield and come back
These moving bolts are tightened to end shield with bolts passing through these
check nuts and argon welding will be done latter
For checking radial clearance of Fixed plates a thickness piece plate is given by
keeping instrument we can check it.These plates are given by leaving one
moving plate set i.e top left ,right and bottom it will be available

 Exciter rotor pressure test with N2 done at 5.8ksc

Main rotor pressure test done with n2 at 6Ksc for 6
hours

Water Winding Connection

Generator Schedule

Exciter Side Box Connection

Turbine Side Box Connection

Winding Connection

Water Hose Pipe Connection

Generator rotor shoe Blocks

Gen rotor Racking out Device

When rotor is threaded out it is kept on wooden

block for adjusting its height it is used

Compressor blades hub

covering.While racking out it must
not touch the stator

Skit Plate for racking out the rotor

Downing the exciter side bottom

end shield

Tying rope for Skit plate

For removing seal body bottom

Compressor moving blades removal

Jugad

Placing the skit shoe

Skit shoe

Pressurisation Jugad for Exciter n

main rotor

Small and Large blocks used for

Raising device

Pedestal of rotor placed in between

both beams

For keeping on rotor while lifting

with sling

For Drawing out rotor

Jugad placed on exciter side main

rotor

Downing turbine side Bottom End

shield

Jugad on turbine side rotor for

skitting

Shoe placed at the bottom of rotor

Taking one side of rotor on wooden

Blocks

Taking load on slings

Air gap measurement Device

Bearing no 6 Stoppers

Bottom Pedestal

Wedge Tightness Test