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Pembuatan
Topik 2:
Sifat Alam dan Mekanik
Sebuah Logam
Chapters 2 and 3
Tempo Dulu
Hubungan
Masa Kini
Logam
Ikatan Ionik
Atom dari salah satu unsur melepaskan
elektron terluar mereka (s), yang pada
gilirannya tertarik pada atom dari beberapa
unsur lain untuk meningkatkan jumlah
elektron di kulit terluar menjadi delapan
Gambar 2.4
Tiga bentuk
ikatan utama: (a)
Ionic
Ikatan Kovalen
Elektron dipakai bersama (sebagai lawan
ditransfer) antara atom dalam kulit terluarnya
untuk mencapai sekumpulan yang stabil dari
delapan
Gambar 2.4
Tiga bentuk ikatan
utama: (b) kovalen
Ikatan Logam
Membagi elektron kulit terluar oleh semua
atom untuk membentuk awan elektron secara
umum yang menembus seluruh blok
Gambar 2.4
Tiga bentuk ikatan utama:
(c) logam
Tabel Periodik
Gambar 2.1 Tabel Periodik Unsur. Nomor atom dan simbol terdaftar
dalam 103 unsur.
Struktur Kristal
Struktur di mana atom berada pada posisi teratur
dan berulang dalam tiga dimensi
Sel satuan - mengelompokkan dengan geometris
dasar atom yang berulang
Pola ini dapat ditiru jutaan kali dalam kristal
tertentu
Karakteristik struktur hampir semua logam,
maupun banyak keramik serta beberapa dari
polimer
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Cacat Titik
Ketidaksempurnaan dalam struktur kristal yang
melibatkan baik satu atom atau beberapa jumlah
atom
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Cacat Garis
Terhubung kelompok cacat titik yang membentuk
garis dalam struktur kisi
Cacat garis yang paling penting adalah dislokasi,
yang dapat mengambil dua bentuk:
Dislokasi tepi
Dislokasi putaran
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Dislokasi Tepi
Pinggiran suatu bidang tambahan atom yang
ada di kisi
Gambar 2.10
Cacat garis:
(a) Dislokasi tepi
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Dislokasi Putaran
Imperfections that extend in two directions to
form a boundary
Examples:
External: the surface of a crystalline object
is an interruption in the lattice structure
Internal: grain boundaries are internal
surface interruptions
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Elastic Strain
When a crystal experiences a gradually
increasing stress, it first deforms elastically
If force is removed lattice structure returns to
its original shape
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Plastic Strain
If stress is higher than forces holding atoms in
their lattice positions, a permanent shape
change occurs
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Mechanical Properties in
Design and Manufacturing
Mechanical properties determine a materials
behavior when subjected to mechanical stresses
Properties include elastic modulus, ductility,
hardness, and various measures of strength
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StressStrain Relationships
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Tensile Test
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Engineering Stress
Defined as force divided by original area:
F
e
Ao
where e = engineering stress, F = applied
force, and Ao = original area of test specimen
26
Engineering Strain
Defined at any point in the test as
L Lo
e
Lo
where e = engineering strain; L = length at any
point during elongation; and Lo = original gage
length
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Stress-Strain Relationships
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e = E e
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Fmax
Ao
Lf Lo
EL
Lo
where EL = elongation; Lf = specimen length
at fracture; and Lo = original specimen length
Lf is measured as the distance between gage
marks after two pieces of specimen are put
back together
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True Stress
Stress value obtained by dividing the
instantaneous area into applied load
F
A
where = true stress; F = force; and A =
actual (instantaneous) area resisting the
load
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True Strain
Provides a more realistic assessment of
"instantaneous" elongation per unit length
L
dL
L
ln
Lo
L L
o
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Flow Curve
Because it is a straight line in a log-log plot,
the relationship between true stress and true
strain in the plastic region is
K n
where K = strength coefficient; and n = strain
hardening exponent
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Compression Test
Applies a load that
squeezes the ends of a
cylindrical specimen
between two platens
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Shear Properties
Application of stresses in opposite directions
on either side of a thin element
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Hardness
Resistance to permanent indentation
Good hardness generally means material is
resistant to scratching and wear
Most tooling used in manufacturing must be
hard for scratch and wear resistance
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Hardness Tests
Commonly used for assessing material
properties because they are quick and
convenient
Variety of testing methods are appropriate due
to differences in hardness among different
materials
Most wellknown hardness tests are Brinell and
Rockwell
Other test methods are also available, such as
Vickers, Knoop, Scleroscope, and durometer
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HB
2F
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Hot Hardness
Ability of a material to
retain hardness at
elevated temperatures
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nature of metals
properties of metals
Mechanical properties
What they are and what they mean
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Next Class
Manufacturing
Materials (Chapter 6)
How can we modify mechanical properties in
metals? (Chapter 6 and 27)
How are metal alloys classified and how are
they used? (Chapter 6)
Assignment
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