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OPERATIONS
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COURSE OBJECTIVES
OBJECTIVES
Confined Space - SLIDE 3 OF 138
Safety
Morale
Productivity
Employee well-being
COURSE ATTENDEES
FORWARD:
THE TRUTH: Confined Space Operations Training Literally
Can Save Your Life. The Key to Safe and Successful Entries
Into Complex Confined Spaces Is Extraordinary Preplanning,
Preparation, Equipping, Training and Practice. For Retrievals,
Actual Practice Removals Using Volunteers or Dummies to
Get the Feel of Real Life Victim Handling Is Essential. Plan for
All Eventualities That Could Conceivably Occur. Failing to
Plan Means Planning to Fail. Never Underestimate the
Hazards Associated With Confined Spaces. Confined Space
Operations Are ALWAYS a Team Effort.
PLEASE READ
REGULATORY STANDARD
REGULATORY STANDARD
Safety
In
Confined
Spaces
Safety Requirements
For Personal Fall
Arrest Systems,
Subsystems And
Components.
REGULATORY STANDARD
REGULATORY STANDARD
REGULATORY STANDARD
TRAINING REQUIREMENTS
CS Entry Requirements.
Recognition Of CS Hazards.
The Limitations Of CS Equipment.
The Proper Use Of CS Equipment.
When CS Equipment Is Necessary.
What CS Equipment Is Necessary.
Care And Maintenance Of CS PPE.
The Requirements and Procedures for Rescue.
Training Must Establish Proficiency.
Train All Employees Prior To Job Assignment.
RETRAINING REQUIREMENTS
TRAINING IS IMPORTANT
Reduce Fatalities.
Reduce Injury and Illness Rates.
Acceptance of High-turnover Jobs.
Workers Feel Better About Their Work.
Reduce Workers Compensation Costs.
Elevate Safety to a Higher Level of Awareness.
SAFETY
TRAINING
PROGRAM IMPLEMENTATION
NOTE:
UNDERSTANDING AND SUPPORT FROM THE WORK FORCE
IS ESSENTIAL, WITHOUT IT THE PROGRAM WILL FAIL!
PROGRAM IMPLEMENTATION
DEVELOPMENT SEQUENCE:
Establish Responsibility.
Establish Policy and Develop Rules.
Conduct a Confined Space Hazard Analysis of the Facility.
Determine Appropriate Confined Space Hazard Control Measures.
Eliminate Confined Spaces Where Possible.
Provide Protection Where Hazard Elimination Is Not Possible.
Conduct Training.
Perform Inspections and Maintenance.
Periodically Audit the Program.
Modify Policies and Rules As Appropriate.
PROGRAM IMPLEMENTATION
DEVELOPMENT SEQUENCE:
Goal - Eliminate or Reduce Confined Space Hazards By:
1. Elimination of Potential Work Areas Having Confined Spaces.
2. Substitution of Equipment Having Confined Spaces.
3. Implementation of Presurveyed Engineering Controls.
4. Providing Adequate Warnings to Employees.
5. Implementation of Safer Work Procedures.
6. Implementation of Revised Training.
7. Use of Personal Protective Equipment.
IMPLEMENTATION STRATEGY
RECOGNITION
EVALUATION
CONTROL
IMPLEMENTATION STRATEGY
RECOGNITION
IMPLEMENTATION STRATEGY
RECOGNITION
IMPLEMENTATION STRATEGY
EVALUATION
IMPLEMENTATION STRATEGY
Control:
Implementation of Strategies Designed to Eliminate Site
Confined Spaces.
Implementation of Predetermined Control Measures Designed
to Eliminate or Reduce Confined Space Hazards.
Follow-up Evaluations at Predetermined Intervals to Ensure
Control Measures Are Continually Effective.
CONTROL
IMPLEMENTATION STRATEGY
CONTROL MEASURES:
Control Measures Considerations:
Capital Improvement Plan to Eliminated Spaces.
Costs Involved in Implementing Control Measures.
Length of Time Necessary for Implementation.
Level of Urgency in Implementation.
Compatibility With Existing Controls.
Anticipated Problems With Employee Use.
CONTROL
Training.
Written Program.
Safety Committee.
Permit Usage And Annual Review.
Confined Space Hazard Assessments.
Confined Space Hazard Prevention And Control.
SITE ASSESSMENTS:
Confined Space Assessments:
Systematic Site Analysis.
Departmental Surveys.
Job Hazard Analysis.
Develop A Charter.
Document Meetings.
Hold Regular Meetings.
Encourage Employee Involvement.
Provided Feedback Without Fear Of Reprisal.
Make Recommendations For Corrective Action.
Analyze Statistical Data Concerning Job Hazards
Bring Complaints, Or Suggestions To Management.
Consider Implementation of a Suggestion Program.
Follow-up At Predetermined Intervals.
Consider An Incentive Program.
Be Flexible.
Engineering Controls.
Administrative Controls.
Optimization Of Work Practices.
Confined Space PPE Reduction.
OPERATIONS SCENARIOS
Pits.
Silos.
Tanks.
Vaults.
Hoppers.
Storage Bins.
Chemical Tanks.
Reactor Vessels.
Railroad Tank Cars.
Machinery Enclosures.
OPERATIONS SCENARIOS
APPROXIMATE VALUES
Confined Space - SLIDE 42 OF 138
CONFINED SPACE:
Limited or Restricted Entry & Exit.
Not Designed for Human Occupancy.
Large Enough to Enter for Work.
CONFINED SPACE:
Two Types Of Confined Spaces.
ATMOSPHERIC HAZARD:
May Expose Employees to Risk of Death, Incapacitation,
Impairment of Ability to Self-rescue, Injury, or Acute Illness
From One or More of the Following Causes:
Flammable Gas, Vapor, or Mist Exceeding 10% LEL.
Airborne Combustible Dust in Excess of Its LEL.
Oxygen Concentration Below 19.5%.
Oxygen Concentration Above 23.5%.
Concentration of Any Substance Exceeding Its PEL.
Another Atmospheric Condition That Is IDLH.
FLAMMABLE RANGE:
UPPER FLAMMABLE LIMIT (UFL):
The Richer Point at Which a Mixture of Flammable Vapor and Air
Will No Longer Support Combustion.
100%
PERCENTAGE OF ATMOSPHERE
75%
ACETONE
50%
13%
2.5%
0%
RESPONSIBILITIES
ATTENDANT DUTIES:
RESPONSIBILITIES
ENTRANT DUTIES:
RESPONSIBILITIES
CONTRACTORS CONSIDERATIONS
HOST RESPONSIBILITIES:
CONTRACTORS CONSIDERATIONS
CONTRACTOR RESPONSIBILITIES:
CONTRACTORS CONSIDERATIONS
EQUIPMENT CONSIDERATIONS
Body Harnesses.
Air Compressors.
SCBA Equipment.
Multi-gas Monitors.
Ventilation Equipment.
Supplied Air Respirators.
Air Purifying Respirators.
Personal Protective Equipment.
Extraction Cables and Lanyards.
Rescue Tripod/davit Arm and Winch System.
EQUIPMENT CONSIDERATIONS
Hand Tools.
First Aid Kits.
Rescue SKEDS.
Time Keeping Equipment.
Intrinsically Safe Lighting.
Communications Equipment.
Escape Ladders for Depths of Five Ft+.
HAZARD RECOGNITION
HAZARD RECOGNITION
HAZARD RECOGNITION
EXTERNAL CONDITIONS:
Consider:
Effect of Liquids Draining Into the Space.
Contaminants, Leaks, Spills, Exhausts Etc.
Backflow From Drains or Output Lines.
Current or Changing Weather Conditions
HAZARD RECOGNITION
HAZARD CONTROL
- Thermal
- Spring
- Chemical
- Other?
- Radioactive - Pneumatic-Gravity Fed
HAZARD CONTROL
SPACE PREPARATION:
Cool.
Clean.
Purge.
Empty.
De-Energize.
Depressurize.
Reduce Hazards to the Maximum Extent Possible.
Control Hazards to the Maximum Extent Possible.
TYPES OF RESPIRATORS
TYPES OF RESPIRATORS
AIR-PURIFYING OR FILTERING:
The APR Is Used Where There Is Enough Oxygen Present But
The Air In The Area Is Contaminated With Gases, Vapors, Or
Dust. These Respirators Filter Out Dangerous Materials Or
Divert Air Through A Chemical Filter. Does Not Produce
Oxygen!
Warning - Some Substances Cannot Be Safely Filtered
Requiring You To Wear An Air-supplied Respirator.
TYPES OF RESPIRATORS
AIR-PURIFYING OR FILTERING:
Mechanical-Filter Respirators:
Remove Particles From The Air.
May Have Disposable Filters For Dust.
May Have Half-face Or Full-face Facepieces.
To Choose The Correct Unit You Need To Know:
- Type Of Contaminant.
- Concentration Of The Contaminant.
- Size Of The Particles.
TYPES OF RESPIRATORS
AIR-PURIFYING OR FILTERING:
Chemical Cartridge Respirators:
Used For Low Concentrations Of:
- Organic Gases.
- Pesticides.
- Paint Vapors.
May Have Half-face Or Full-face Facepieces.
Cartridge Must Be Right One For Type Of Contaminant
Use Only With Contaminants With Warning Odor Or
Irritation If The Cartridge Fails To Work.
Not For Use Against Highly Toxic Gases.
TYPES OF RESPIRATORS
SUPPLIED-AIR RESPIRATORS:
The SAR Is Used Whenever There Is Not Enough Oxygen And
The Concentration Of The Airborne Substances Present Is Not
Immediately Dangerous To Life & Health (IDLH).
All Respirators Must Be Approved For The Contaminant For
Which The Employee Is Exposed Too. Approval Is Done
Jointly By The Mine Safety And Health Administration Of The
Department Of Labor And The National Institute For
Occupational Safety And Health (NIOSH) Of The Department
Of Health And Human Services.
TYPES OF RESPIRATORS
SUPPLIED-AIR RESPIRATORS:
Air-Line Type Respirators:
Used For Oxygen Deficient Atmospheres.
Not For IDLH Atmospheres (Unless Aux Air Carried).
May Have Half-face Or Full-face Or Hood.
Air Supplied From Cylinders Or A Compressor.
Three Types Of SARs:
- Continuous Flow.
- Demand Air Flow.
- Pressure-demand Flow.
TYPES OF RESPIRATORS
TYPES OF RESPIRATORS
TYPES OF RESPIRATORS
TYPES OF RESPIRATORS
RESPIRATOR SELECTION
Half Face
Full Face
Supplied Air
SCBA
RESPIRATOR SELECTION
RESPIRATOR RECOMMENDATIONS:
Do a Fit Test.
Receive Training.
Provide Proper Care.
Know the Hazard Levels.
Receive a Medical Test.
Review Exposure Limits.
Select Correct Respirator.
Receive Annual Physical.
Receive Annual Training.
Check the Oxygen Levels.
RESPIRATOR SELECTION
RESPIRATOR SELECTION
RESPIRATOR SELECTION
Half Face
Full Face
Supplied Air
SCBA
RESPIRATOR SELECTION
RESPIRATOR SELECTION
Half Face
Full Face
Supplied Air
SCBA
RESPIRATOR SELECTION
Half Face
Full Face
Supplied Air
SCBA
RESPIRATOR QUALIFICATION
QUALITATIVE
QUANTITATIVE
ATMOSPHERIC TESTING
OSHAS RECOMMENDATIONS:
ATMOSPHERIC TESTING
ATMOSPHERIC TESTING
LIMIT
35 PPM
10 PPM
19.5% - 23.5%
10% >
ATMOSPHERIC TESTING
MULTI-GAS MONITOR:
HAZARDS DETECTED
OXYGEN (O2)
CARBON MONOXIDE (CO)
HYDROGEN SULFIDE (H2S)
LOWER EXPLOSIVE LIMIT (LEL)
TYPICAL GAS MONITOR
ATMOSPHERIC TESTING
100% -75%
--
50%
--
13%
--
2.5% -0%
--
PERCENTAGE OF ATMOSPHERE
ACETONE
ATMOSPHERIC TESTING
ATMOSPHERIC TESTING
TESTING CONSIDERATIONS:
CONSIDERATIONS
- BATTERY CHECK
- CALIBRATION
- OXIDIZERS
- ACIDS
- DATA INTERPRETATION
ATMOSPHERIC TESTING
ACCESSORY CONSIDERATIONS:
ACCESSORIES
- BATTERY
- PUMP
- SAMPLING TUBE
- SAMPLING TUBE FILTER
Common Gas Monitor
ATMOSPHERIC TESTING
TESTING SEQUENCE:
TESTING SEQUENCE
1. OXYGEN
2. FLAMMABILITY
3. TOXICITY
Must Be Tested In The Above Sequence!
ATMOSPHERIC TESTING
TESTING SEQUENCE:
ATMOSPHERIC TESTING
SAMPLING STRATEGIES:
Evaluation Testing - Evaluation of Hazards Present in the
Permit Space.
Verification Testing - Verification That Acceptable Entry
Conditions for Entry Into That Space Exist.
Duration of Testing - Measurement of Values for Each
Atmospheric Parameter Should Be Made For at Least the
Minimum Response Time Of the Instrument Specified By
the Manufacturer.
ATMOSPHERIC TESTING
STRATIFIED ATMOSPHERES:
Vapor Density
Air = 1
<1 = Lighter than Air
>1 = Heavier than Air
<1
AIR=1
>1
ATMOSPHERIC TESTING
STRATIFIED ATMOSPHERES:
Sample Every 3 To 4 Ft.
Sample The Entire Space.
Dont Trust Your Senses.
Dont Get Rushed, Be Thorough.
Know The Meter Response Time.
Keep Sampling Tube Out Of Product.
Periodically Retest The Space.
Document All Readings.
Move Sensor Only As Fast As The
Meter Response Time.
1st Test
2nd Test
3rd Test
4th Test
5th Test
ATMOSPHERIC TESTING
PERIODIC RETESTING:
ATMOSPHERIC TESTING
ATMOSPHERIC TESTING
WHEN TO VENTILATE:
General Ventilation
Local Exhaust
Ventilation
OUTSIDE
VENTILATOR
SPACE
OUTSIDE
Exhaust
AIR FLOW
SPACE
OUTSIDE
Supply
AIR FLOW
SPACE
SHORT CIRCUIT
BETTER PLACEMENT
AIR FLOW
AIR FLOW
AIR FLOW
RESCUE CONSIDERATIONS:
On-Site Rescue - General:
Employer Decides If On or Off-site Rescue Will Be Used.
On-site Rescue:
- Usually Made up of In-house Personnel.
- Motivated Team.
- Extensive Training.
- Practical Exercises (at Least Once Every 12 Months).
- Regular Reinforcement of Training.
ON-SITE RESCUE
Confined Space - SLIDE 118 OF 138
ON-SITE RESCUE
RESCUE CONSIDERATIONS:
Off-Site Rescue - General:
Employer Decides If on or Off-site Rescue Will Be Used.
Off-site Rescue:
- Close Proximity.
- Extensive Pre-coordination.
- Must Understand the Hazards to Be Faced.
- Must Have Access to All Spaces for Pre-planning.
IMPORTANT: A Feasibility Assessment Must Be Made to
Determine The Practicality of Off-site Rescue.
OFF-SITE RESCUE
Confined Space - SLIDE 119 OF 138
OFF-SITE RESCUE
RESCUE CONSIDERATIONS:
The Rescue Team Qualifications:
Good Endurance.
Possess Enthusiasm.
Must Be a Capable Leader.
Must Have a Positive Attitude.
Good Physical Fitness and Health.
Must Be Capable of Following Orders.
Must Have Same Training As Entrants.
Must Regularly Participate in Practical Exercises.
RESCUE CONSIDERATIONS:
Rescue Training:
Rescue Techniques.
Understand Self-rescue Criteria.
First Aid/CPR Proficiency Required.
Communications in Confined Spaces.
Recognition of Confined Space Hazards.
Understand the Use of Personal Protective Equipment.
RESCUE CONSIDERATIONS:
SAFELINE
Rescue Types:
SAFELINE
Horizontal.
Vertical.
HORIZONTAL RESCUES
VERTICAL RESCUES
RESCUE CONSIDERATIONS:
SAFELINE
SAFELINE
Rescue Systems:
Non-entry Rescue.
Entry Rescue.
ENTRY RESCUES
NON-ENTRY RESCUES
RESCUE CONSIDERATIONS:
Non-Entry Rescue:
Safest for Rescuer.
Requires Extensive Entrant Training.
Tripod (or Equivalent Most Common).
NFPA Approved Rope (15:1 Tensile Strength).
Entry Rescue:
Used When Obstacles Prevent Non-entry Rescue.
Requires Extensive Rescue Team Training.
Various Entry Methods Can Be Used.
RESCUE CONSIDERATIONS:
Victim Care (Injuries):
Assess Physical Condition.
Look for Signs of Shock.
Keep Head Stable and Airways Open.
Immobilize the Spine.
Plastic SKEDS Are Very Useful.
Dont Injure the Victim During Extrication.
Wristlets May Be Used If No Trauma Is Created.
Never Move or Care for an Injured Victim Unless You
Have Been Trained to Administer First Aid.
If Situation Is Life or Death Use Best Judgment.
EQUIPMENT INCOMPATIBILITY:
Ideally, A Retrieval System Should Be Designed, Tested, and
Supplied As a Complete System.
Components May Not Be Interchangeable.
Ask the Manufacturer If Different Equipment Is Compatible.
Substitutions or Change to Retrieval Systems Should Be Fully
Evaluated or Tested to Determine Whether or Not It Meets the
Standard, BEFORE THE MODIFIED SYSTEM IS PUT INTO USE.
Heat.
Sharp and Cutting Edges.
Environmental Conditions.
Corrosion and Dirt.
IMPACT LOADING:
Impact Loaded Equipment Must Be Removed From Service:
Equipment Subjected to Impact Loading or an Actual Fall Must
Be Immediately Removed From Service and Not Used Again
Unless Inspected and Determined by a Competent Person to Be
Undamaged and Suitable for Reuse.
ALSO
IMPORTANT: Some Manufacturers Will Not Guarantee That
Harnesses or Lanyards Will Provide Adequate Protection During
a Second Fall. Many of These Manufacturers State on the
Equipment to Destroy the Harness and Lanyard After a Fall Has
Been Sustained.
INSPECTION CONSIDERATIONS:
Develop a Detailed Inspection Policy.
Inspect Equipment Before Each Use (Without Exception).
Inspect Anchorage Points Before Use.
Tag Damaged Equipment As Unusable.
Separate Damaged Equipment From Serviceable Equipment.
Consider the Effects on Equipment Stored for Long Periods.
Remove Impact Loaded Equipment From Service Immediately.
Incorporate Manufacturers Instructions Into Site Inspections.
Consider Special Situations Such As Radiation, Electrical
Conductivity, and Chemicals Etc.