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INDUSTRIAL
INSTALLATION
Syllabus
1. Electrical Power Supply (T)
• Institution of Electrical Engineers
(IEE)regulation
• Power Distribution
6. Project (P)
• Configuration of tools and equipment
• Schematic drawing-assignment
• Conduit and trunks
• Installation and wiring
• Cables - Armoured cable
• Inspection and Testing- Condition of equipment
and materials, continuity, insulation,
termination, earth electrode
LEARNING OUTCOMES
This subject introduces student to three phase wiring.
The students will learn how to do electrical wiring
involving three phase supply and also the safety
measures required.
TNB
SUBSTATION
11 kV
MAIN SWITCH BOARD
415V
SUB SWITCH BOARD
415/240V
DISTRIBUTION
BOARD
415/240V
LOAD
POWER DISTRIBUTION
MSB
(415V)
STANDBY GENSET
DB DB DB DB
INSIDE SUBSTATION
Ring Main Unit (RMU) /
Switchgear 11kV
Transformer (11/0.415kV)
MSB
Feeder pillar
High voltage & low voltage cable
2.0:MAIN SWITCH BOARD(MSB)
2.1 CAPACITOR BANK
• power factor
correction <= 0.85
• Lowest PF – penalty
RESIDUAL CURRENT CIRCUIT
BREAKER (RCCB)
• Automatic Circuit
Breaker for current
leakage to earth
• Current rating:40A and
60/63A
• Sensitivity of current
leaking :10mA, 30mA,
100mA, 300mA
• Three phase and single
phase type
2.3 AIR CIRCUIT BREAKER
• Current rating –
600A and above
• Add - Current
Transformer, relay
and shunt trip coil
for operation
• Current trip be
adjusted
2.3 CT, TMS, RELAY
CURRENT TRANSFORMER
(CT)
2.4 STANDBY GENSET
3.0 SSB
R Y B N
Elemen sensitif
Perintang uji
Punatekan uji
Teras besi
( Gelung secondary )
BEBAN
BALANCE CONDITION
Keadaan yang seimbang
R Y B N
BEBAN
Keadaan yang seimbang
UNBALANCE CONDITION
R Y B N
BEBAN
bocor ke bumi
3.2 FEEDER PILLAR
CABLE CONSTRUCTION
kWhour meter
4.0 DB
CURRENT CARRYING CAPACITY
FUSE/MCB (Amp) CABLE SIZE (mm²) MAX POWER(watt)
15 2.5 1 x cooker 3 kW
30 4.0 1 x cooker 8 kW
02/19/10 zailini@kuktem.edu.my 61
Earth electrode
• Standard Earth
Electrode 6 inches
length
• Galvanised Iron (G.I)
hollow pipe with
Air terminal
diameter 2 in
• Wire mesh
• Max resistance-for
domestic wiring=1 ohm
• Max resistance-for
lightning=10 ohm Down conductors
5.1: total connected load
• TCL is a total load in load rate
each electrical 1 x 18 W 30W
equipment it is need
supply for project or 1 x 36 W 50W
installation Ceiling fan 65W
• These equipment –
lamp, fan, power
point, lift, water Emergency 20W
pump, and electrical lamp
equipment Socket 250 W
• Exp: outlet 13A
Socket 500 W
VOLTAGE DROP
• IEE regulation-
• Voltage drop≤4% from voltage source
• EXAMPLE :VOLTAGE SOURCE= 240V
MAXIMUM VOLTAGE DROP =
240 X 4% = 9.6V
• Trunks size=75 x 25 mm
FLAXIBLE CONDUIT
TYPE OF TRUNKING
STARTING
4 cm
TRUNKING -90 °
X
X
X
X
X X X
20cm 5cm 5cm
TRUNKING 45 °-1
X
X
X
X
X
X
X X
2cm 2cm
20cm
20 cm
4
5
TRUNKING 45 °-2
X
X
X
X
X
=28.5cm 2cm 2cm
4
5
ENDING
5 cm
CAP
90˚
X
X
20 cm 5 cm 5 cm
X
X
45˚-
1
2 cm 2 cm
20 cm
45˚-2
X
X
2 cm 2 cm
DOL
MCB 32 A
CONTACTOR
O/L
TO MOTOR
Inside DB (Three Phase)
N
E
32A TO DOL
32A SPARE
20A SPARE
E/S
CABLE 10A SPARE
SIZE: A1
4mm A2
MCCB CON
ELCB
(40A) (32A)
(40A)
INCOMING FROM
ISOLATOR
RING CIRCUIT
E MCB (20A) N
S/O 2
S/O 1
S/O 3
Cable size:2.5mm
OVERALL LAYOUT S/O 2
S/O 1
10”
9”
10”
90°
12
45° ”
10 45°
10”
16 ” 9”
90° ” 7”
45° 7”
S/O 3
45°
12
”
DB TRUNKING (2”X2”)
DO E/S CONDUIT(3/4”)
L
Practical FLOW WORK
START
TEORI
CONDUIT-measurement, cutting,
bending and threading
TRUNKING FITTING-screwing
WIRING
TESTING
ASSESSMENT
• Quizzes (5%)
• Test (10%)
• Practical (35%)