Compact Products 800

Overview

Compact Products 800

ABB Automation Technology Products AB

HMI

Compact HMI 800

Panel 800

Process Panels

Controllers / PLCs

Compact Control Builder

AC 800M Controller

I/O

S800L

S800

Compact HMI 800

 ABB Automation Technology Products AB

Compact HMI 800

Full featured HMI

No Installation effort

No System Configuration

Ready for Your application

out of the box

Industrial IT for any PLC

Power-up and it works

Automatic Back-up

: Function that is Unique or Rare in competing products

Compact HMI 800

ABB Automation Technology Products AB

Powerful features

Graphics, Alarms, Trending

OPC connectivity

Autonomous Redundancy

SMS and e-mail

Document Handling

Full Audit Trail

Calculations

Security and log-over

Scheduled System Backup

Bulk data handling

Compact HMI 800

Supported Configurations

1 Server Workplace

1-4 Client Workplaces

ABB Automation Technology Products AB

Operation and Engineering

Operation Only

PLC Connectivity

Product Structure

Server Workplace
(max 5000 Signals)

ABB Automation Technology Products AB

Option Packs

Dell Precision 390 Workstation

(Intel Core2 Duo E6300 1.86 GHz(*2),
2 Gb RAM, 160Gb + 200 Gb HD)
MS Office, MS Visual Basic,

50

Signals (20 Tags)

Symantec Gost,

500

Signals (200 Tags)

ABB Compact HMI 800

2500

Signals (1000 Tags)

Client Workplace Sizes

<= 200 Signals

Dell Precision 390 Workstation

<= 500 Signals

(Intel Core2 Duo E6300 1.86 GHz(*2),

2 Gb RAM, 80Gb HD)

<= 1000 Signals

Symantec Gost,

<= 2500 Signals

ABB Compact HMI 800

<= 5000 Signals

Panel 800

Panel 800 family

ABB Automation Technology Products AB

Features
A series of high performance Operator Panels.
WinCE based with market leading CPU- and memory power.
100% backwards compatible (even applications from Process
Panel 1.0 is possible to use) makes it easy to re-use old
applications.
Unique panel features. Integrated alarm handling with AC800M.
An acknowledged alarm in the panel is an acknowledged alarm in
PPA.
Automatic upload of AC 800M access variables to Panel Builder
800.
Profibus DP module

Panel 800 family

PP 865

The Panel 800 family

5 new Panels are introduced
3 touch panels

One of the
biggest

6,5 TFT with 640*480

10,4 TFT with 800*600 PXL
15 TFT with 1024*768 PXL

ABB Automation Technology Products AB

PP 845

2 function key panels

6,5 TFT with 640*480
10,4 TFT with 800*600 PXL

Panel Builder 800

Configures Panel 800
Configures Process Panels
New peripheral devices
Cables, converters
Covers
Communication devices

PP 835

PP 846

Touch
PP 836

Keys

TFTs

AC 800M
with
Compact Control Builder

Control & I/O to meet all Automation needs

ABB Automation Technology Products AB

AC 800M Family

S800L I/O Family

S800 I/O Family

AC 800M Architecture
Optional up to 12

CPU

S800L I/O

Communication modules

ABB Automation Technology Products AB

Compact
Flash slot

Redundant
Ethernet

2 RS-232 channels

Totally can up to 96 S800 I/O modules be connected as direct I/O to AC800M

Up to 12 I/O modules can directly be connected to the CPU via the electrical Modulebus

Up to 84 I/O modules can be connected via I/O clusters via the optical Modulebus

AC 800M with Compact Control Builder

Control Builder
Compact
AC 800M
HW configuration

ABB Automation Technology Products AB

Compact Control Builder

(800xA Control Builder for DCS)

Features and Functions using

Compact Control Builder

Options
Applications
Safety
Production Management

Functional
Areas

Information Management
Asset Optimization
Device Management
Control and I/O
Engineering
Operations
Core System

Hardware

800xA Control Builder

Compact Control Builder

The AC 800M family has scalable performance

Choice of speed, memory and availability
Redundant
PM864 PM864
Redundant
PM861 PM861
PM860
PM856

32MB
96 MHz

ABB Automation Technology Products AB

PM851
16MB
48 MHz

8MB
24 MHz

8MB
24 MHz

8MB
48 MHz

Flexible and scalable in size and performance

Control Network
(Ethernet TCP/IP, 10Mbps)

Up to 48 Controllers on
Control Network

Max 12 Communication
modules on CEX bus

Remote S800 I/O via

PROFIBUS DP/V1

Max 12 S800 modules

on Electrical Modulebus

Optical
ModuleBus
I/O Cluster

ABB Automation Technology Products AB

Max 24 S800 modules

per remote I/O station

< 1000m

Max 7 S800 I/O Clusters

Note: See AC 800M Controller Hardware User Manual for details about supported combinations

Max 12 S800 modules

per I/O Cluster

Full redundancy To reach highest availability

Control Network
(Ethernet TCP/IP, 10Mbps)

Redundant CPUs with optionally

redundant CEX buses
(max 12 communication modules totally)

No S800 modules on
electrical Modulebus !!

Redundant PROFIBUS
master interface

ABB Automation Technology Products AB

Remote S800 I/O via

PROFIBUS DP/V1
(optionally line redundant)

Max 12 S800 modules

per I/O cluster

Max 24 S800 modules

per remote I/O station

Optionally redundant
S800 modules
(max 6 pairs per I/O
cluster)

Max 12 S800 modules

per I/O cluster

Optionally max 6 pairs of

redundant S800 modules
on base cluster.

Max 12 S800 modules

per I/O cluster

 ABB Automation Technology Products AB

CI858

CI857

CI856

CI855

CI854

CI853

PM8xx

INSUM

S100 I/O

MB300

PROFIBUS DP

RS232

Control
Network
RS232

DriveBus

AC 800M Open Architecture

AC 800M options for communication includes;

Networks: Control Network, MB300, SattBus on TCP/IP
Field buses: PROFIBUS DP
Serial protocols: COMLI, Modbus RTU, Siemens 3964R, user defined
Process device/instrument: INSUM switchgear, ABB Drives
I/O systems: S100, S200, S800, S900

 ABB Automation Technology Products AB

Cost Effective Maintenance

Self-diagnostics

Hot swap maintenance

On-line changes of
application program
and configuration

Compact Flash
memory for storage of
application and data

Search & Navigation

Comprehensive maintenance features

reduce down-time

Compact Control Builder AC800M

ABB Automation Technology Products AB

Compact Control Builder

Control solutions

Reusable Control Libraries

Promotes reuse of code by means of

user defined libraries of data and
function block types and Control
Modules

Comprehensive libraries of readyfor-use functions

Multitasking, multi-controller and

multi-user application development

Supports all five IEC 61131-3

programming languages

Powerful simulation and on-line

facilities for testing and
troubleshooting

Choose the language that fits your needs

ABB Automation Technology Products AB

Standard IEC 61131-3

Easy to learn

Different languages have

different advantages

Use the language best

suited for the situation

Runs seamlessly in a
Common Language
Runtime
in the Controller

Re-use instead of re-inventing

Function Block Type

MotorControl

Motor 1

Function Block Type

Instances

ABB Automation Technology Products AB

Motor 2

Motor 3

Motor 4

 ABB Automation Technology Products AB

AC 800M Summary of Benefits

Results in higher return on assets

Improving overall production control

Maximizing process availability

Minimizing maintenance

Scalable, cost-effective
design

Fault tolerance for

maximum plant availability

Open architecture reduces

lifecycle costs

Wide-ranging control
functionality to meet all
needs

Easy and Efficient

engineering

S800L I/O

Features
LED Status indication

Detachable
field power supply

ABB Automation Technology Products AB

Detachable terminals
2/3-wire connection

Securely fastened
with additional screws

Strong two pieces mechanics

with metal plate and plastic cover

One PCB only

for robustness

Patented DIN-rail lock

for simple handling
Optional terminal list for
field power distribution

Distribute the I/O as you like

Direct I/O to AC 800M

Optical link distribution

from AC 800M (clusters)

ABB Automation Technology Products AB

Also long distance (~1000m)

in star configuration

Remote distribution using

PROFIBUS

I/O Cluster

Build your I/O station freely

Mix and match the I/O modules

Including the IS interface modules at the

rightmost positions

Spare MTUs can be installed for future

expansion

S800L and S800

Internal electrical module-bus via cable

ABB Automation Technology Products AB

Mixed horizontal and vertical mounting

Optical module-bus expansion (clusters)

within the I/O station

Optical Extension up to 1000 m

 ABB Automation Technology Products AB

Configuration

Up to 96 I/O modules connected directly

to an AC 800M controller

Up to 12 I/O modules on each

Field Communication Interface

96
I/O Cluster

12

Max 99 I/O Stations as PROFIBUS

nodes

Max 8 I/O Cluster in an I/O Station

Max 24 Modules in a Profibus I/O Station

I/O Station

99

24

 ABB Automation Technology Products AB

Comprehensive assortment

AI801, Analog input, 8 ch, 0(4)-20 mA

AO801, Analog output, 8 ch, 0(4)-20 mA

DI801, Digital input, 16 ch, 24V d.c.

DI802, Digital input, 8 ch, 120V a.c./d.c.

DI803, Digital input, 8 ch, 230V a.c./d.c.

DO801, Digital output, 16 ch, 24V d.c., 0.5A

DO802, Digital output, Relay, Normally open,

24-110V d.c./250V a.c., 2A

TU805, Integrated field power distribution terminals

for DI/DO801

S800 I/O

Features

Highest availablitlity

Redundancy

Hot Configuration In Run

Output Set as Predetermined

Hot Swap

Industrialized hardware

ABB Automation Technology Products AB

G3 compliant versions

Optimized installation

Flexibile mounting

Extensive range of signal types

Mounting in and interfacing Ex environments

Efficient engineering

Full integration

Modular three part design

ABB Automation Technology Products AB

Fieldbus Communication Interface (FCI)

PROFIBUS-DPV1, also redundant

Hot Configuration in Run

Power distribution to I/O modules

I/O module

Full range of signal types including AI, AO, DI, DO,

Temp, Pulse, Freq, IS interface, SOE

Hot-swap

Redundancy

Termination unit

2-wire Compact design

3-wire Extended design, also with fuses

Mechanical key and locking/activation tab

Distribute the I/O as you like

Direct I/O to AC 800M

Optical link distribution

from AC 800M (clusters)

ABB Automation Technology Products AB

Also long distance (~1000m)

in star configuration

Remote distribution using

PROFIBUS

All types available

Binary inputs

Binary outputs

ABB Automation Technology Products AB

High end 0.25 Hz - 1.5 MHz, RS422 5/12/24Vdc 13mA, bidirectional, or

Max 20 kHz, 24Vdc/12Vdc/NAMUR, unidirectional

Analog inputs
0(4)-20 mA, -10 to +10 V, -20 to +20 mA, RTD, TC, Ex-i, ind. galv. isolated

Analog outputs

24 Vdc 0.5/2 A, Relay normally open/closed, OSP, Ex-i, sourcing/sinking

Counter/Frequency

24/48 Vdc, 120/240 Vdc/ac, SOE, Ex-i, sourcing/sinking

0(4)-20 mA, -10 to +10 V, -20 to +20 mA, OSP, Ex-i

Redundant

Binary in with SOE, Binary out, Analog in/out, TC inputs, Count/Frequency

 ABB Automation Technology Products AB

Summary

 ABB Automation Technology Products AB