STUDY OF PLC IN CNC

MACHINES
B.CHAITANYA PRASAD
ECE 4G
ROLL NO:08

CONTENTS

About BHEL
CNC Overview
Block Diagram of CNC
Basic Parts of CNC
Types of CNC Machines
PLC Overview
Why PLC?
History of PLC
PLC programming
Advantages & Disadvantages
Applications

ABOUT BHEL
BHEL was established more than 50 years ago when its first plant was setup
in Bhopal ushering in the indigenous Heavy Electrical Equipment Industry in
India.

BHEL caters to core sectors of the Indian Economy viz., Power Generation's
& Transmission, Industry, Transportation, Telecommunication, Renewable
Energy, Defense, etc.

The Company today enjoys national and international presence featuring in

the Fortune International -500 and is ranked among the top 10 companies
in the world, manufacturing power generation equipment.

CNC OVERVIEW
CNC stands for Computer Numerated Control.

CNC is the automotation of machine tools that are

operated by precisely programmed commands encoded
on a storage medium, as opposed to controlled manually
via hand wheels or levers, or mechanically automated
via cams alone.
CNC machines accept programs in the form of G Codes
which are instructions that provide the direction and
speed for the tool trajectory.

The major components associated with a CNC system are power supply,
PLC, servo drives, CRT monitor and keyboard and some other special
controllers.

CNC reads in the signal from the axis encoder from the measuring card
which is placed in one of the slots of the controller.

Basic Parts Of CNC Machine:

Central processing unit (CPU)
Servo-control unit
Operator control panel
Machine control panel
Programmable logic controller

TYPES OF CNC MACHINES

Turning Centers
Milling Centers
Vertical Machining
Centers
Horizontal Machining
Centers
Drilling Machines
EDM Machines
Laser-Cutting Machines

Important terms related to CNC machining

Machine Zero - Machine zero is a point at the origin of the machines coordinate
measuring system. All the Axis movements and other dimensions are measured
from this point. It is similar to the origin of coordinate measuring system.

Machine reference point - It refers to the initial point of return for the purpose of
measuring/feedback systems. Whenever a CNC machine is switched on the
feedback system has to be initialized by referring this point on every axis.

Work Zero - This is the origin for the measuring of dimensions of workpiece. The
programmer is free to select it anywhere on the drawing.

Absolute measuring system - In this measuring system all the dimensions are
made from the work zero, which are defined. The machine control uses work zero
as the reference point to position the tool during program execution. The main
advantage of programming in absolute system is that any point can be readily
changed without affecting subsequent dimensions

PLC OVERVIEW
Programmable Logic Controller(PLC) is a
solid state device designed to perform logic
functions.
PLC in general contains a processor and a human
machine interface as monitor and signal interface
between machine and PLC.
Essentially PLC is assembly of solid state digital
electronic elements designed to make logical decisions
and provide outputs.

History of PLC
PLC was introduced in late 1960s
First commercial & successful Programmable Logic
Controllers was designed and developed by Modicon as
a relay replacer for General Motors.
Earlier, it was a machine with thousands of electronic
parts.
Later ,in late 1970s,the microprocessor became reality &
greatly enhanced the role of PLC permitting it to evolve
form simply relay to the sophisticated system as it is
today.

Why PLC
Relay based Process or Machine Control
is Expensive and Rigid.
Need for programmable and
reconfigurable control
Move towards Flexible Automation

Areas of Application

Process control
Control of Machinery
Control of Equipments
Certain Aspects of Control in CNC
machines and Matching Centers

PLC Components
Any PLC Has
1) A Microprocessor based CPU
2) Input/Output Section(I/O Section)
Digital and analog I/O s
3) Programming Device
Usually a Computer

PLC Programming

Ladder diagram (LD)

Sequential Function Charts (SFC)
Function Block Diagram (FBD)
Structured Text (ST)
Instruction List (IL)

Advantages of PLCs:
Reliability.
Flexibility in programming and reprogramming.
Cost effective for controlling complex systems.
Small physical size, shorter project time.
High speed of operation.
Ability to communicate with computer systems in the
plant.
Ease of maintenance /troubleshooting.
Reduced space.
Energy saving.

Disadvantages of PLCs:
PLC devices are proprietary it means that
part or software of one manufacturer cant
be used in combination with parts of
another manufacturer.
Limited design and cost option
Fixed Circuit Operations.
PLCs manufacturers offer only closed
architectures.

Applications:
Wherever automation is desired the PLCs are best

suited to meet the task.

Few examples of industries where PLCs are used :

1) Robots manufacturing and control

2) Car park control

3) Train control station system

4) Food processing

5) Materials handling

6)Machine tools

7)Conveyer system etc.

THANK YOU!!!!