PLC

(Micrologix 1000) &

SCADA
(Intouch wonderware)
SUMAN SOURABH
06570104910
B.TECH(EEE)
FINAL YEAR

What is AUTOMATION
Making products under the control of computers and

programmable controllers is known as automation.

Manufacturing assembly lines as well as stand alone
machine tools and robotic devices fall into this
category.
It is delegation of human control functions to
technical equipment for increasing the productivity,
quality, and increasing the safety in working
conditions thereby reducing the manpower and cost.

INSUSTRIAL
AUTOMATION
Now a days, every small and large industry employ

automation.
In manual control, an operator periodically reads the
process and adjusts the input accordingly. Quite hectic!
In automation control, measurements and adjustments
are done automatically on a continuous basis. Quite
convenient!

Types of Control Systems used

in INDUSTRIAL AUTOMATION
PID controller based control system
PLC based control system
DCS based control system
PC based control system

PLC(Programmable Logic
Controller)
It is microprocessor based solid state/industrial

computer that perform discrete or sequential logic.

It was developed to replace mechanical relays,
timers, counters.
The early PLCs were used to reduce the changeover
time, wiring/re-wiring.
The PLC programming procedures replaced the
rewiring a panel full of wires, relays, timers, counters
etc.

Advantages
Reliability in operation.
Flexibility in control and programming techniques.
Online offline modifications.
Small physical size, shorter project time.
In house simulation and testing of project.
Speed of operation.
Ease of maintenance and troubleshooting.
Ability to communicate and networking with computer system

in plant.
Documentation and security.
Designed to work in all types of industrial conditions.

Micrologix 1000 programmable

controller

Architecture of a PLC
BLOCK DIAGRAM

POWER
SUPPY

(Toggle or Push
buttons,
proximity or
pressure
sensors)
INPUT
DEVICES

(External
memory
module)

(24V DC,
120V AC)

OUTPUT
DEVICES

PLC

MEMORY

INTERFACE

(SCADA or
HMI)

(Displays
&
Monitors)

Hardware Overview

COMPUTER

DOWNLOAD
UPLOAD

PLC

DATA TRANSMISSION-SERIAL
SYSTEM(PORT)
RS 232

PLC(PORT)
DF port

Baud Rate- 9.6 Kbps to 19.2 Kbps

Driver softwares- RS Linx Classic, RS 232 & DF Drivers
Programming software- RS Logix 500

Working
Source mode: +ve supply is given to the PLC.
Sink mode: -ve supply is given to the PLC.
The sink and source modes mainly define the way in which the I/O is
connected to the I/O of the PLC.

PROGRAMMING the PLC

Programming language used: LADDER

language( ladder 2). The programming can be done

with simple contacts that simulate the opening and
closing of relays, counters, timers, shift registers and
other math operations.

Basic symbols:
Input symbols:

XICXIO-

Output symbols: OTEOTLOUL-

START- STOP LOGIC:

START:

hardware
NONC-

STOP:

NONC-

software

ADDRESSING FORMAT : Identifier: slot address(if any).word address/bit

DATA FILES: micrologix 1000 contain the status information associated with
the external I/O and all other instructions we use in our main and
subroutine ladder program files.

These files are organized by the type of data they contain. Data file types
are:

PLC TIMER/COUNTER FUNCTION

TIMER ON(Ton)

COUNTER UP

MATH
INSTRUCTIO
NS

OTHER IMPORTANT INSTRUCTIONS

JMP
JSR
SBR
CMP
MOV
OSR

Applications
Material Handling
Packaging Applications
General Industrial Machinery
Printing
Food and Beverage
Pharmaceutical
Water Wastewater / SCADA
Clutch/Brake control
Position Control - Pick-and-place / Conveyor

SCADA
Supervisory Control And Data Acquisition
It is a software through which we can create

visualization of any industrial process.

Earlier, PLCs were programmed, download the
program in it and it used to run for years
The problem- no one knew whats happening inside
the PLC.
Solution= PLC+SCADA

TAGs
It is the address of the memory location where signals
are being saved.
We define a TAG in order to use it in the SCADA
software(Intouch wonderware).
TYPES : 1) Analog 2) Digital 3) Strings
These are further associated with either Memory or
I/O type tags.
PC-SCADA Memory analog/digital/string tag
PLC-SCADA - I/O analog/digital/string tag

FEATURES OF SCADA
Dynamic process graphic
Alarm
Database connectivity
Real time trend and historical trend view
Security
Device connectivity

SCADA Software
Wonderware- Intouch
Rockwell- RS view32
Siemens- winCC
GE- Intellation

PLC-SCADA COMMUNICATION

EXAMPLE

QUERIES???

THANK YOU !!!