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Introduction
Chemistry of Precursors Solutions
Sol-Gel Process of Silica
Sol-Gel Process of Complex Oxides
(Ferroelectrics)
V. Sol-Gel Process of Hybrid Materials
VI. Sol-Gel Process of Mesoporous
Materials
Text:
1.
2.
I. Introduction
Sol-gel Processing
Sol-gel processing is a wet chemical route to synthesis of a colloidal suspension of solid
particles or clusters in a liquid (sol) and subsequently to formation of a dual phase material of
a solid skeleton filled with a solvent (wet gel) through sol-gel transition (gelation). When the
solvent is removed, the wet gel converts to a xerogel through ambient pressure drying or an
aerogel through supercritical drying. Thin (~ 100 nm), uniform and crack-free films can be
readily formed on various materials by dip, spin, or spray-coating; thick films can be obtained
by multiple coatings.
In the sol preparation, the precursors (either organic or inorganic) undergo two chemical
reactions: hydrolysis and condensation or polymerization, typically with acid or base as
catalysts, to form small solid particles or clusters in a liquid (either organic or aqueous
solvent). The solid particles or clusters are so small (1~1,000 nm) that gravitational forces are
negligible and interactions are dominated by van der Waals, coulombic and steric forces. Sols
are stabilized by an electric double layer, or steric repulsion, or their combination.
Gelation: also called sol-gel transition that begins with the formation of solid fractal aggregates that
grow until they extends throughout the sol.
Xerogel: a gel in which the solvent has been removed by evaporation at an ambient environment.
Aerogel: a gel in which the solvent has been removed by supercritical drying. An aerogel typically
has a porosity >75% and a BET surface area > 1000 m2/g.
Supercritical drying: a process of removing the liquid from the pores of wet gel above the
critical temperature and critical pressure.
Precursor: a starting compound for preparation of a colloid (or sol). It consists of a metal or
metalloid element surrounded by various ligands. It includes inorganic salts and organic compounds.
Hydrolysis: a chemical reaction in which hydroxyl groups become attached to the metal atom
by replacing the ligands in the precursor.
Condensation (or polymerization): A process that hydroxyl groups merge to form metaloxygen-metal bonds, while releasing a water molecule, resulting in formation of solid particles or
clusters through combining monomers, growth of particles or clusters, and linking of particles or
clusters into chains and networks that extend through the sol.
Steric force: a repulsion which results from polymers adsorbed to the interacting surfaces.
The physical basis of the steric repulsion is a combination of a volume restriction effect arising
from the decrease in possible configurations in the region between the two surfaces and an
osmotic effect due to the relatively high concentration of adsorbed polymers in the region
between the two surfaces as they approach one another.
Electric double layer: forms at the vicinity of a solid particle in a sol. When a solid
submerges into a liquid, the surface will be electrically charged and subsequently an electric
double layer forms due to the combination of coulombic, entropic and other specific forces. When
two particles approach each other, as soon as the double layers overlap, a repulsive electrostatic
force arises to prevent two solid particles to aggregate so that the sol is stabilized.
Sol-gel processing is a simple technology in principle but has required considerable effort to
become of practical use. Sol-gel enables materials to be mixed on an atomic level and thus
crystallization and densification to be accomplished at a much low temperature. However, a true
atomic level homogeneity in a multiple component system is an endeavor; the difficulty arises
from the fact that the chemical reactivity varies greatly from precursor to precursor. Precursor
modification and step-wise partial hydrolysis are the common approaches to homogeneity in
multiple component systems.
The advantages of the sol-gel process in general are high purity, homogeneity, and low
temperature. For a lower temperature process, there is a reduced loss of volatile components and
thus the process is more environmental friendly. In addition, some materials that cannot be made
by conventional means because of thermal and thermodynamical instability, can be made by this
process. The sol-gel process has many applications in synthesis of novel materials. Examples
include aerogels used in space crafts to capture stellar dust, xerogels as matrix in biosensors, and
high power laser materials.
Alkoxides:M(OR)n
M= Si,Ti,Zr,Al
R= -CH3, -CH2CH3
H ydrolysis
OR
RO
M
OR
OR
OR
2O
RO
OH
ROH
OR
Condensation
OR
RO
OR
OH + RO
OR
OR
OR
RO
OR
OR
O
OR
OR
OR
+ ROH
OR
RO
M
OR
OR
OH + HO
OR
OR
OR
RO
OR
O
OR
OR OR
+ HOH
Production of inorganic oxides either from colloidal dispersion or from the metal
alkoxides
Chemical processing to synthesize ceramics glasses, and hybrids from wet
chemicals
Inorganic Polymerization
Solution
Sol
Monomer
Dimer
O
O
O
O
O
O
O
O
Oxide
O
O
M
O
O
O
O
Oligomer
O
O
M
O
M
O
O
O
O
O
Solid
M
O
O
O
O
O
O
O
Colloid
O
O
O
O
Gelation
O
O
O
O
O
O
Sintering
Drying
Gel
Fibers
Disadvantages
Antiglare
Li
gh
t
Silica layer
AR layers
CCoonnddu
uccttiivv
ee layer
Glass
Phosphor
Solution
<100
C
Sol
<100
C
Wet
gel
<150
C
Dry
gel
<500
C
Heated
gel
<1200
C
Glass,
Ceramics
Porous gels
Pores
Organic molecules
Gels dispersed
with organic
molecules
Organic polymer
Inorganicorganic
composites
Gels
dispersed with
inorganic or
metal particles
Inorganic network
Glass
Ceramics
Particles
Grains
Solvents
Water
Non-aqueous solution
Protic solvent
Aprotic solvent
Acidic solvent
Basic solvent
Amphoretic solvent
Prof. Byeong-Soo Bae
oxo ligand(O2-)
Cation solvation
Solvatation shell [M(H2O)N]Z+
Hydrolysis
2N
aquo-ion
0<h<N :
[M(OH)X(OH2)N-x](Z-X)+
(N-Z): M(OH)
h=N
hydroxo-aquo
N]
hydroxo
complex complex
N<h<2N : [MOX(OH)N-x](N+X-Z)oxoh=2N
hydroxo
(2N-Z)-complex
: [MON]
oxo-ion
Condensation by Olation
For the low charge cations dissociative SN1 mechanism
-M-OH + -M- M-OH-MH2OM -M- + H2O
For the higher charge cations nucleophilic addition reaction AN
-M-OH + -M-OH M-OH-M-OH
For the transition elements associative SN2 mechanism
Condensation by Oxolation
For the low charge cations dissociative SN1 mechanism
-M-OH + -M- M-OH-MH2OM -M- + H2O
For the higher higher charge cations nucleophilic addition reaction AN
-M-OH + -M-OH M-OH-M-OH
For the transition elements associative SN2 mechanism
Alkoxide Precusors
Alkoxides:M(OR)n
M= Si,Ti,Zr,Al
R= -CH3, -CH2CH3
Condensation of Oxolation
Precursor Mixing
Mixing Two Alkoxides
Double alkoxides
- Mixing two alkoxides in same non-aqueous solvent
Simultaneous hydrolysis of simple alkoxides
- Simultaneous refluxing in solvent
Matching the hydrolysis rates of different alkoxides
- Partially hydrolyzed Si(OR)4 and Al(OR)3
1 Aqueous Silicate
Kinetics of hydrolysis and condensation
is slower
Polymerization at pH 2 - 7
Proportional to [OH-]
3-D gel network by aggregation
Hydrolysis with water
Polymerization above pH 7 - 10
Stable sol
Particle growth rather than aggregation
Thermal decomposition
Polymerization below pH 2
Proportional to [H+]
Metastable
Si- OH + R OH
estrification
+ R OH
Si- O- Si
hydrolysis
+ H 2O
Precursor Solution
Silicon alkoxide + water + alcohol + catalyst
H2O:Si molar ratio (r) 1~ over 50
Concentrations of acids or bases 0.01 ~ 7 M
Precursor Molecules
Tetraalkoxysilanes
Si(OR)4 :
TEOS(tetraethoxysilane),
TMOS(tetramethoxysilane)
Organoalkoxysilanes
RnSi(OR)3 :
MTMS(Metyltrimethoxysilane),
DMDMS(Dimetyldimethoxysilane)
Effects of Catalyst
H2O/Si Ratio (r)
on
Effects of
Prof.Solvent
Byeong-Soo Bae
Protic solvent acid-
1 Structural Summary
Low pH Condition
High pH Condition
Unhydrolyzed monomers
Monomer-monomer growth - particles
Intermediate pH Condition
Minimum hydrolysis rate rate limiting
General Condition
Sol-Gel Ferroelectrics
Lead
Titanium
Zirconium
Metallorganic Precursors
Metal alkoxides
Zr n-propoxide [Zr(OC3H7)4]
Ti isopropoxide [Ti(OCH(CH3)2)4]
Ethoxides, Butoxides
Inorganic or organic salts
La nitrate
Pb acetate
Alcohol or Water
Gelation Control
Firing Additives
Viscosity Adjustment
Precursor Solution
Solvents
Primary solvent - stablization
Chemical modifiers
-methoxyethanol, acetic acid glycol
Chelating agents
- -diketone (acetylacetone)
Secondary solvent
Ethylene glycol, propanol, methanol or water
Control in viscosity, pH, surface tension
Prof. Byeong-Soo Bae
Dipping,Spraying
or Spin Coating
Drying and Organic
Removal
280-400C
Multilayer
Coatings
Crystallization
400-700 C
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Water-Based Solution
MOD Solution
Pb acetate, Ti acetylacetonate, Zr acetate
Pb 2-ethyl hexanonate, Ti isopropoxide, Zr tetra-n-butoxide
Water + methanol, hexane
Thermal decomposition
Sr metal
2-Methoxyethanol
Nb(OC2H5)5
Ba metal
2-Methoxyethanol
Distillation
Distillation
Ti isopropoxide
2-Methoxyethanol
2-Methoxyethanol
In dry N2 gas
Refluxing (12h)
Refluxing
0.4M precusor solution
0.1M SBN sol
Coating
Coating
Iteration
Iteration
Drying
Drying
Heat Treatment
for Crystallization
Heat Treatment
for Crystallization
mm
/
/
/
/
/
/
(FRP,FRC,FRM)
Nanocomposite
Physical
hybridization
1nm
Nanohybrid
1
hybridization
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Class I (Nanocomposite)
D Organic dyes embedded in sol-gel matrix
Organic dyes, inorganic ions or molecules + silica, aluminosilicate, zirconia, titania
fluorescence, photochromic, non-linear optical properties
Polymerization
Sol-gel
Sol-gel
Polymerization
Prof. Byeong-Soo Bae
Sol-gel
Sol-gel
Class II (Nanohybrids)
D Organically modified silicon alkoxides
Sol-gel
D Polyfunctional alkoxysilanes
RxSi(OR)4-x
Polymerization
(RO)3Si-R-Si(OR)3
Sol-gel
Polymerization
methyl, ethyl
CnH2n+1-Si(OR)3
H2 C
phenyl
Si(OR)3
amino
H2N-(CH2)3-Si(OR)3
epoxy
O-(CH2)3-Si(OR)3
methacrylate
mercaptopropyl
HS-(CH2)3-Si(OR)3
H2 C
fluoro
CF3-(CF2)n-(CH2)2-Si(OR)3
R
CH-O-(CH2)3-Si(OR)3
vinyl
C Si(OR)3
H
=O
=
Si,Ti,Zr,...
R modifier
inorganic
R entrappe
d
molecul
e
Modification
Functionalization
Prof. Byeong-Soo Bae
organic
polymeric
chain
Crosslinking
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Heterometal Network
Polymer Network
Silica Network
Compensation of
Characteristics
Y Hard and Stable
Y Soft and Flexible
Y Easy Process
Y Cheap
D Functionalization
Y Modification Y
New function
D Transparency
Y Optical materials
Y Functional coating
ORMOCER,
ORMOCER, CERAMER,
CERAMER, POLYCERAM,
POLYCERAM,
Hybrid
Hybrid Sol-Gel
Sol-Gel Glass,
Glass, Hybrid
Hybrid Polymer,
Polymer,HYBMRIMER
HYBMRIMER
Prof. Byeong-Soo Bae
Characteristics of HYBRIMER
D Transparency
D Functionality
D Compensation of Characteristics
D Modulation & Tunability of Characteristics
D Easy Process & Fabrication
D High Thermal & Chemical Stability
D Easy Encapsulation with Better Compatibility
Prof. Byeong-Soo Bae
Transparency of HYBRIMER
D Hybrids of molecular level
D Coloration by doping of dyes or colloids
D Application of optics, display, and coatings
Compensation of Characteristics
Compensation of Characteristics
D Compensation of Polymer and Glass Properties
Polymers
Glass
Refractive index
1.40 - 1.65
1.35 1.95
Dielectric Constant
Low
High
dn/dT (10-7)
-140 to -85
-8 to 6
Thermal Expansion
150 to 700
-10 to 160
1 -10
4 -130
Thermal Stability
90 -250
450 -950
Hardness
Low
High
Compensation of Characteristics
D Mechanical Properties
Silica/PDMS HYBRIMER
Functionality of HYBRIMER
D Hydrophilic and Hydrophobic Coatings
Functionality of HYBRIMER
D NLO Chromophore HYBRIMER
Unpoled
Unpoled
Polymers
Sol-Gel
Si(OEt)3
(OEt)3Si
Hybrids
NLO
NLO
Si
Si
Si
O
NL O
SiO
O Si
(b
)
(c
)
O Si
Si
O
O
Si
Si O
NL
O O
O O
O
Si
Si
O
ON Si
LO
Si
NL
O
NL
O
NLO
O O
Si O
O
NLO
Si
(a
)
O
NL
NL O
O
NLO
O
O
OSi
O
Si
Si
Si
O
O
Si
Si
Hybrids
NLO
Si
Poled
Poled
Polymers
Sol-Gel
HCl / DMF
- CH3OH
- H2O
O
O
heating around Tg
electric field on
cooling
electric field off
SHG
EO
EO
SSiillii
FHD,CVD
ccatemp
a
High
Difficult,Expensive.
Lower
High
High
Low
Not
Not
Stress
Prof. Byeong-Soo Bae
Process
Absorption
Mechanical
Thermal
Spin-on
mLow
etemp.
rr
m
e
Easy, Cheap
Versatile
Low
Low
Low
Thermo-optics
Design
Functionality
Versatile
Polarization
dependence
Anisotropy
High
Versatile
HYBRIMER Waveguide
Thick films without cracks
Hydrogen bonding to stabilize
organic dopants
Photoimprinting, Easy
process
Polymer Waveguide
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UV
Selective etching
developing
R'=CH3;C2H4OH
= - C3 H6OOC -
Fabrication of waveguides
Hexagonal
Cubic
Cubic
Lamellar
Fabrication Procedure
Micellar rods with a surfactant micelles in a hexagonal array add inorganic
precursor solution in a polar solvent array of hollow oxide cylinders organic
heart elimination by washing or by calcination
Micelles with inorganic precursor solution
Prof. Byeong-Soo Bae
Surfactants
Folding Sheets
Applications
Catalysis
- Dye Inclusion
- Nanocrystals (Quantum Dots)
- Organometallic Complexes
- Polymer Inclusions
- NLO and Laser Materials
- Photochromic Materials
Chemical Sensors
Insulator Materials
Low k Materials
Hydrogen Storage and Electrode Materials
- Carbon Nanotubes