Legacy Process Safety Migration

Migration of CS300 Triguard to Trusted

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

A Brief History of the Technology

Trigard
CS300

August Systems Trigard CS300

launched 1980 as a High Availability Control
System
1st Systems delivered in 1981, Dow
Chemical, Freeport TX.
TUV Certified 1988
CPUs upgraded from 8086 to 80386 1989
Last Systems shipped in 1997
ABB acquired August Systems 1997
ICS Triplex/RA acquired IP 2004
Technology is TMR Processors, TMR I/O modules.
The I/O Modules are passive and rely on active Termination
Assemblies for field interface.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.2

A Brief History of the Technology

ICS Triplex Trusted
launched 1998 as a Dedicated Safety
Platform
1st Systems delivered in 1999, Bontang LNG,
Indonesia.
TUV Certified 2000
Rockwell acquired ICS Triplex 2007
Active technology still being sold today

Trusted
8000 Series

Technology is TMR Processors (PowerPC), TMR I/O modules.

The I/O Modules are active with testing built into the I/O
module firmware.
Termination Assemblies are passive field interface.
Full IEC1131-3 Programing Languages, Windows based tools.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.3

CS300 to Trusted Migration

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

CS300 Migration what is it?

A strategy for extending the life of your CS300
investment
Trusted
Chassis &
Processors

A Phased Migration Approach

Phase 1
modernise core components using state
of the art, proven technology with
minimal cost, disruption and risk.
Phase 2
Update remaining components
at your convenience.
After completion of Phase 1 you have a fully
supported configuration that allows for future
expansion and further upgrades, including
speciality modules

CS300
Chassis & IO

Trusted & CS300

Hybrid System

Copyright 2012 Rockwell Automation, Inc. All rights reserved.5

CS300 Removed parts

Serial communications modules.
Main Processors three modules.

Copyright 2012 Rockwell Automation, Inc. All rights reserved.6

New Hardware
Trusted Controller.
Chassis
Power shelf
TMR Processor
Expander Interface
Communications Interface
Bridge modules

Copyright 2012 Rockwell Automation, Inc. All rights reserved.7

CS300 New Configuration

CS300 connections

New module

Utilises existing rear connectors

for cabling to Trusted controller

8162 Bridge 3x replaces processors.

Trusted IMB Connector

Copyright 2012 Rockwell Automation, Inc. All rights reserved.8

Trusted & CS300 Hybrid System

Main Chassis

Pre installed hardware for quick

changeover

Bridge modules

Extension chassis

Internal CS300 hardware

unchanged
Field wiring unchanged
Additional Trusted hardware can
be installed within 10 kilometres
Will support all Trusted
Modules, e.g. Valve Monitor.

I/O modules
Bus interfaces

Power supplies

Triplicated
interface
from Trusted
to CS300
Bridge

Trusted Controller
I/O modules
Communications Module

Communications
New field I/O

Power supplies

Hardware installed within minutes

Copyright 2012 Rockwell Automation, Inc. All rights reserved.9

Software considerations - IEC61131 tools

Trusted IEC 61131 Toolset suite provides all configuration tools for all
Trusted and SC300E components of the system
Tool assisted conversion possible and custom templates for CS300
modules
It is possible to closely replicate the original code for some networks

Convert
CS300 Logic

Trusted Logic
Copyright 2012 Rockwell Automation, Inc. All rights reserved.10

Software considerations - IEC61131 tools

Trusted IEC 1131 Toolset suite provides all configuration tools
for all Trusted and CS300 components of the system
Custom templates for CS300 modules

Copyright 2012 Rockwell Automation, Inc. All rights reserved.11

Trusted & CS300 Documentation

Bridge Module Brochure
Application Note

Copyright 2012 Rockwell Automation, Inc. All rights reserved.12

Summary
A fully supported system with:

Modern configuration and diagnostics tools

Extensive networking and connectivity
Phased system changeout opportunities
Expansion with current technology
Ability to support Automated Valve Testing and rotating machinery
applications
Extend the life of the asset protection system

A Phased Migration will:

Save $$$$s,
Minimise Downtime
Minimise Risk
Copyright 2012 Rockwell Automation, Inc. All rights reserved.13

Thank You

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Copyright 2012 Rockwell Automation, Inc. All rights reserved.