Professional Documents
Culture Documents
Lubricants
September 18, 2015
Slide No. 2
1935 Cat Developed the First Oil for Diesel Engines (Series I )
1947 Series 2 Engine Oils Developed
1958 - 1972 Series 3 Engine Oils Developed
1973 - 1991
-- API CD Replaces Series 3 Classification System
-- Cat TO-2 Developed for Transmissions
1987 -- Cat Oil Program Introduced to NACD
Cat DEO (CD)
Cat TDTO
Cat HYDO
Cat GO
Slide No. 3
Cat
Cat
Cat
Cat
Cat
Cat
DEO (CH-4)
DEO (CG-4)
DEO (CG-4) Full Synthetic
TDTO (TMS)
MTO
ELC
Slide No. 4
Final Drives/Brakes
Cat Hydraulics
Cat HYDO
Cat EC-1
Cat ELC
Slide No. 5
Lubrication Functions
Maintenance
Management
Lubricate
Prevent Corrosion
Remove Heat
Clean Surfaces
Disperse Contaminants
Seal
Prevent Foaming
Transmit Power
(hydraulic)
Resist Deterioration
Slide No. 6
Base Stocks
Maintenance
Management
Mineral
Semi Synthetic
Full Synthetic
Slide No. 7
Additives
Maintenance
Management
Detergents
Alkalinity Agents
Anti-wear Additives
Oxidation Inhibitors
Dispersants
Pour-point Dispersants
Viscosity Index Improvers
% Can
Vary
Slide No. 8
Slide No. 9
Viscosity
Maintenance
Management
Slide No. 10
SAE Viscosity
Grade
0W
5W
10W
15W
20W
25W
20
30
40
40
50
60
Slide No. 11
Monograde Viscosity
SAE
20W
Viscosity
Maintenance
Management
SAE 30W
20W
10W
SAE
20
0F
-18 C
Temperature
SAE 30
20
10
212F
100C
Slide No. 12
Understanding Multigrades
Adequat
e
Circulati 20W
on &
15W
Starting
10W
5W
SAE
15W/30
Adequat
e
Lubricati
on
SAE 30
40
SAE 15W
30
-15
CWinte
Note
:
50
Increasi
ng
Viscosity
Maintenance
Management
Increasing
Temperature
20
100
C
Summ
er
Most cars run with the crank case oil temperature between 80 - 100 C.
However, 130 - 170 C has been recorded on particular vehicles.
Slide No. 13
Gear
(SAE)
Engine
(SAE)
250
--
140
--
90
50
90
40
85W
30
80W
20
75W
10W
Slide No. 14
DEO 15W40
DEO 10W30
DEO 5W40 Full Synthetic
Slide No. 15
1977
1977
1976
1976
1973.5
1972
19881990
1988
1988
1984.5 1988
1984.5
1980 1983
1960
1970
1980
1990
2000
2010
Slide No. 16
30
Cat DEO(CH-4)
CH-4
(Proposed)
CG-4
CF-4
CE
40
Cat DEO(CG-4)
Cat DEO(CF-4)
Cat DEO(CE)
SERIES 2
Performance Level
50
60
API Service
Classification
70
80
Year
Slide No. 17
90
Pressure On Manufacturers
Must Meet Federal Emission Regulations
Must Set New Standards
Slide No. 18
Oil Performance
Service Category
Diesel Engines
Current
CH-4
Gasoline Engines
SJ
Current
SH
1994
Current
CG-4
SG
1990-93
1990
CF-4
SF
1988-89
SE
1972-79
CE
SD
1968-71
CD-11
SC
1864-67
1955-95
CD-11
1960-90
CC
SB
1931-63
1949-61
CB
SA
1900-30
1950s
CA
CF-2
CF
1983
Slide No. 19
API CG-4
Maintenance
Management
Performance Tests
Parameter Evaluated
API CG-4
Commercial Oil
CG-4
Cat 1K
Piston deposits and oil control, 0.04% sulfur fuel
Mack T-7
Viscosity increase with soot, 0.04% sulfur fuel
Mack T-6
Piston deposits , 0.04% sulfur fuel
L-38
Bearing corrosion
Cat 1N
Piston deposits and oil control, 0.05% sulfur fuel
Mack T-8
Viscosity increase with soot, oil filter plugging
and oil consumption, 0.05% sulfur fuel
GM 6.2L
Roller follower wear, 0.05% sulfur fuel
L-38
Bearing corrosion and viscosity shear loss
Sequence III E
Oil oxidation
Cummins corrosion
Copper lead and tin corrosion
D 892 Foam
Oil Foaming resistance
Slide No. 20
Performance Tests
Parameter Evaluated
Commercial Oil
API CH-4
Slide No. 21
API Symbol
Maintenance
Management
SAE
15W-40
Slide No. 22
Slide No. 23
Slide No. 24
Slide No. 25
Slide No. 26
CAT
DEO (CH-4) *
Commercial
CH-4 *
Slide No. 27
Slide No. 28
Slide No. 29
Slide No. 30
Slide No. 31
Compartment
Diesel
Engines
First Choice:
Cat Oil Spec*
Cat DEO (CH-4)
or DEO (CG-4)
15W40 OR 10W30
Second Choice:
Industry Oil Spec
API CH-4 or CG-4
15W 40 or 10W30
Optional
5W-40 (Full Synthetic)
Slide No. 32
TRANSMISSION OIL
(TO-4, TO-4M)
ENGINE OIL
(CH-4, CG-4, SJ)
Viscosity
Improvers -
Viscosity
Improvers -
Detergents &
Dispersants +
Detergents +
Anti-wear Agents +
Anti-wear Agents +
Friction Modifiers -
Friction Modifiers -
UNIVERSAL OIL
(CD/TO-2)
Slide No. 33
Slide No. 34
Maintenance
Management
Improved Friction
Cat TDTO
Minimum
TO-4 Gear Wear
Current Commercial
Engine Oils
(CH-4, CG-4/SJ, TO-2)
Improved Gear
Wear
Slide No. 35
Cat TDTO
Slide No. 36
CAT TDTO
TO-4
Slide No. 37
Maintenance
Management
TO-4
Slide No. 38
Slide No. 39
Slide No. 40
Slide No. 41
Slide No. 42
Compartment
Transmissions
Powershift
Manual
Winches
Final Drives/Differentials
Hoist (OHT)
Converter (OHT)
Brake Hydraulic System (OHT)
Rear Axle Backhoe Loader
Implement Steering
Hydraulic Systems, & Steering
Control Mechanisms
Challenger Tractors
First Choice:
Cat Oil Spec*
CAT TDTO
SAE 30 (Summer)
SAE 10W (Winter)
OR
TMS
CAT TDTO
SAE 50 (FD/D)
SAE 10W (H, C, BHS)
Second Choice:
Industry Oil Spec*
CAT TO-4
SAE 30 (Summer)
SAE 10W (Winter)
OR
TO-4M
CAT TO-4
SAE 50 (FD/D)
SAE 10W (H, C, BHS)
CAT MTO
Ford M2C134-C/D
Slide No. 43
Compartment
First Choice:
Cat Oil Spec*
Second Choice:
Industry Oil Spec*
Hydraulic System
CAT HYDO
Hydrostatic Transmission
SAE 10W
Slide No. 44
Slide No. 45
Anti-wear Agents
Defoamers & Air Release Agents
Anti-oxidants
Rust & Corrosion Inhibitors
Detergents/Dispersants
Slide No. 46
Zinc Level
Water Dispersion
Cat Hydraulic Oil
Oil
Oil
1200
1000
800
600
1300
500
400
200
Water
Water
300
0
Cat
Hydraulic
Oil
Industrial
Hydraulic
Oil
Slide No. 47
Lubricant Recommendations
Maintenance
Management
Compartment
DIESEL ENGINES
Transmissions
Powershift
Manual
Winches
Final Drives/Differentials
Hoist (OHT)
Converter (OHT)
Brake Hydraulic System (OHT)
Hydraulic Systems &
Hydrostatic Transmission
First Choice:
Cat Oil Spec*
CAT DEO (CH-4)
15W40 or 10W30
Optional
5W40 (Full Synthetic)
CAT TDTO
SAE 30 (Summer)
OR
TMS
CAT TDTO
SAE 50 (FD/D)
SAE 10W (H, C, BHS)
CAT HYDO
SAE 10W
Second Choice:
Industry Oil Spec*
API CH-4 or CG-4
15W 40 or 10W 30
OR
TO-4M
CAT TO-4
SAE 30 (Summer)
OR
TO-4M
CAT TO-4
SAE 50 (FD/D)
SAE 10W (H, C, BHS)
API CH-4, CG-4 or CF
Zinc (min.) 900 ppm or 0.09%
SAE 10W
Slide No. 48
Fuel
24%
Tires
12%
Wear Items
6%
Fluids/Filter
3%
Slide No. 49
Slide No. 50
Slide No. 51
L.P.G
Naptha
Petrol
Kerosene for
Jet Fuel
Chemicals
Lubricating
Oil
Paraffin
Bitumen
Slide No. 52
Friction
Boundary
Slide No. 53
Typical Viscosity's
Maintenance
Management
@ 40 C (cSt)
Water
Diesel Fuel
3.3
10.5
180
Slide No. 54
SAE Viscosity
Viscosity (cP) At
Borderline
Grade
Pumping Max
Viscosity (cSt)
Temp (C)
0W
3250 At-30
-35
5W
3500 At-25
-30
10W
3500 At-20
-25
15W
3500 At-15
-20
20W
4000 At-10
-15
25W
6000 At -5
-10
20
30
40
50
Slide No. 55
Viscosity Index
Viscosity
Maintenance
Management
"Ideal Fluid"
Synthetic
Lubricants
Multigrade Oils
Monograde Oils
40
100
Temperature C
Slide No. 56
-40 C
-26 C
-12 C
Viscosity @ 100C
Min (cSt)
Max (cSt)
4.1
7
11
13.5
24
41
<24.0
<41.0
Slide No. 57
850
775
700
625
550
500
450
400
365
315
280
240
205
175
140
115
85
60
40
20
10
140
460
60
320
90
220
50
40
150
85W
80W
100
68
46
32
22
15
10
ISO
VG
Grade
150 Brt
75W
650N
30
500N
20
300N
200 N
10W
5W
SAE
Gear
Viscosity
Grade
SAE
Viscosity
Grade
100 N
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
mm 2 / s at 100 C
mm2 / s at 40 C
Maintenance
Management
Common
Base Oil
Nomenclature
Slide No. 58
Additives
Maintenance
Management
Additive Role
Slide No. 59
Oxidation inhibitor
Film strength agent
Extreme pressure / anti wear
Rust / corrosion inhibitors
Adhesive agent
Defoamant
Viscosity index improver
Dispersant / detergent
Emulsifier
Demulsifier
Pour point depressant
Slide No. 60
Additive Applications
Maintenance
Management
Additive Type
Lubricant Type
Automatic
Engine Oils
Transmission
Metal
Axle Oils
Hydraulic Oils
Gear Oils
Turbine Oils
Fluids
Metallic Detergents
Ashless Dispersants
Anti-oxidants
Anti-wear Agents
Rust Inhibitors
Corrosion Inhibitors
*
*
*
*
*
*
Friction Modifiers
*
*
*
*
*
*
*
*
*
*
*
*
Working
Fluids
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Slide No. 61
Additives
Maintenance
Management
0.01%
5%
Engine Oils
20%
Emulsifiable Oils
30%
Slide No. 62
Dispersants Functions
Maintenance
Management
Slide No. 63
Slide No. 64
Slide No. 65
Slide No. 66
Slide No. 67
Slide No. 68
Viscosity
SAE J 300
General Quality
Military Quality
MIL-L-2104/NATO
Builder Quality
Supplier Quality
Mobil
Slide No. 69
API CF
Maintenance
Management
Slide No. 70
Cat
=
Diesel
Engine
Oils
API +
CF-4
Quality
Cat 3406
+
Ring
Sticking
Test
Cat 3176
Cat 3116
Oil
+
Soot
Control
Evaluation
& Wear
Test
Test
Slide No. 71
TEST
Caterpillar 1G2
Caterpillar 1K
Caterpillar 1M
Caterpillar 1N
CRC L-38
Cummins L-10
Cummins NTC 400
Detroit Diesel 6V53T
Detroit Diesel 6V92TA
GM 6.2L
Mack T6
Mack T7
Mack T8
Sequence IIIE
ASTM D892
CD
CE
CF
CD II CF-2 CF-4CG-4
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Slide No. 72
Compartment*
or System
Preferred
CAT Oils
Alternative
Commercial Oil Specs
Diesel Engines
Transmissions
(Powershift/
Direct Drive)
CAT TDTO **
SAE 30
TO-4 Spec
SAE 30
Final Drives/
Differentials
CAT TDTO **
SAE 30
TO-4 Spec
SAE 30
Hydraulics
* For compartments other than those given in the above charts, refer to the operation
and maintenance manuals.
** These factory fill lubricants service most machine applications. Operating in extreme
low and/or high ambient temperatures may require a change in oil viscosity chart.
Slide No. 73
TYPE
DESC.
1L
4L
5L
DCO CG-4
10W-30 155-9013 3E-9846 3E-9845
(TBN:SEE PRODUCT DATA SHEET)15W-40 123-4077 3W-9902 3E-9901
18L
20L
7X-7982
9X-2004
7X-7837
7X-7840
7X-7843
10W
30
40
DEO CF
20 TBN
30
40
9X-2006
108-3959 9X-2008 108-3958
NGEO
30
40
109-0297
105-3337
9X-9178
9X-6464
105-3338
10W
30
50
60
7X-7853 100-7019
7X-7856 9X-6467 9X-2010
7X-7859 9X-8443 9X-2012
HYDO
10W
30
7X-7862
BIO HYDO
10W
MTO
10W-30
GEAR
80W-90
85W-140
TDTO
208L
3E-9900
DEO CF
13.5 TBN
7X-7838
7X-7841
123-4078 7X-7844
200L
7X-2887
9X-8528
209L
3E-9839
109-0298
9X-6462 9X-7981
9X-6463 9X-2003
9X-2005
108-3957 9X-2007
109-0296
105-3336
9X-6171
105-3340
7X-7868
7X-7618
9X-6470
9X-2016 7X-7867
133-9643 7X-7617
9X-8534
9X-6469
9X-2015
133-9644
Slide No. 74