Plug in Hybrid Shunting Locomotive

PLUG IN HYBRID
SHUNTING
‫موسسه پژوهشي‬
LOCOMOTIVE
‫فنآوريهاي نوين در‬ Presented by:
‫صنعت خودرو‬
B. Asaei and A. Ghorbanalibeik
University of Tehran / I.R. I. Railways
University of Yazd
June 17, 2008

Pardis Technology Park,
Olympic Hotel- Convention Center
Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008
• Introducing a high efficient
‫موسسه پژوهشي فنآوريهاي‬ intelligent hybrid locomotive
‫نوين در صنعت خودرو‬
• The second Hybrid Locomotive in
the world
• The first plug in hybrid concept in
the world
• 50 to 80 percent reduction in diesel
‫راه آهن جمهوری‬
‫اسالمی ایران‬
fuel consumption
• Cut air emissions by 80%
• A G12 locomotive is converted to
‫موسسه پژوهشي فنآوريهاي‬ hybrid by a cost of around $100,000

• Using advanced AC system
• Advanced inverters with Skiip Semikron IGBTs
• Recovering brake energy by regenerative braking
‫موسسه پژوهشي فنآوريهاي‬
‫نوين در صنعت خودرو‬ • Noise-less especially at stand still and idle times
• Diesel generator downsizing from 1000 kVA to 50
kVA
• Better maneuver especially when the direction is
changed
• Cost saving up to $700,000 / Locomotive
• Possibility of using the old system chassis and
converting that to a very efficient modern system
‫•راه آهن جمهوری‬
Cruise control option outside the station yard
• Able to carry 10 wagons with 400 Tons pay load
• Up to 60 km/h at zero slope

The locomotive chassis during
overhaul process in the workshop

IEEE VPPC2007
University of TEHRAN 5

The hybrid locomotive during initial
field tests after overhauled
IEEE VPPC2007 University of TEHRAN 6
Hybrid
locomotive
‫نوين در صنعت خودرو‬ plug in
socket

7

‫‪Offered for the 4rd Technology Exchange Forum, Tehran, Iran, June 2008‬‬
Brake
Compe
Storage Brakes
ressor Tanks
DC/DC
‫موسسه پژوهشي فنآوريهاي‬ Converters
Auxiliary ECU1
Motor1
Inverter Inverter1
Diesel Gen. Rectifier Main

ECU
ECU2
Motor2
Inverter2
380 V
480 V
Plug
420 Ah

• Prototype is built and tested
• More powerful Hybrid Locomotives
‫نوين در صنعت خودرو‬ are Designed (Up to 2000 HP)
• Proposal is sent to Railway system to
built 50 locomotives by overhaul the
old G12 locomotives
• Can Hybridize the line locomotives
that bring 15% saving in the diesel
fuel consumption and 2000 HP power
boost for 4000 HP Alstom Diesels
• Hybrid Technology
• Advanced AC systems
• Plug in Hybrid
• Up to 80% fuel savings
• Up to 80% emissions reduction
• 30% price of a normal locomotive
• Regenerative braking
• Downsized diesel engines
• Shunting Locomotive for
‫نوين در صنعت خودرو‬ Stations
• Line locomotives
• GM plans to change all
locomotives to hybrid and
‫راه آهن جمهوری‬ 15% saving in the main line
locomotives
• Railway stations and their
‫موسسه پژوهشي فنآوريهاي‬ contractors for passenger and load
transportation
• All private companies that deliver
goods by trains
• Steel manufacturing Plants
• Iron ore mines
• Traction Motors from Overseas
• Inverters can be home build
• Old chassis are available
• Controller and control localized
• Training
• Joint venture with wagon
Manufacturers
• Functional tests are approved by
‫موسسه پژوهشي فنآوريهاي‬ Iran Railway System
• Field tests are done

• Around $300,000 for each locomotive if 50
locomotives are ordered
• Compared with $1 Million for similar
‫نوين در صنعت خودرو‬ locomotives bought from overseas
• Our own know how
• Possible export capabilities by a joint
venture with Wagon manufacturing
companies
• 240,000 liters/Year Diesel Fuel and
$50,000 /Year Spare Parts Saving for each
shunting locomotive
• Wagon manufacturers can support
‫موسسه پژوهشي فنآوريهاي‬ the after sales services
• All electric components and soft
wares can be localized
• All inverters and DC/DC converters
can be built
• Wagon manufacturers can built or
overhaul the chassis
I should thank you the followings for
‫موسسه پژوهشي فنآوريهاي‬ their support of the Project:
• All Our Team Members and Managers
• Irankhodro R&D Center
• Railways R&D Center
• University of Yazd
• University of Tehran
• Research Institute of Advanced Technologies
‫راه آهن جمهوری‬ in Automotive Industry (UTIK)
• Bonyan Locomotive
Thank You

19

Plug in Hybrid Shunting Locomotive

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PLUG IN HYBRID

June 17, 2008

‫راه آهن جمهوری‬

‫راه آهن جمهوری‬

‫راه آهن جمهوری‬

‫راه آهن جمهوری‬

‫راه آهن جمهوری‬

Diesel Gen. Rectifier Main

‫راه آهن جمهوری‬

‫راه آهن جمهوری‬

‫راه آهن جمهوری‬

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