A PRESENTATION ON

SUMMER TRAINING
AT
NATIONAL ENGINEERING INDUSTRIES
LTD.
KHATIPURA ROAD,JAIPUR
2nd JUNE 2014 TO 16nd JULY 2014

Submitted To:
Mr. Devesh Kumar
Assitance.Prof.
Department of
Mechanical Engg.

Submitted By:
Sushil Kumar
Mechanical Engg.
Roll No. 11evvme103

Content
Introduction
Network Of NBC
Customers Of NBC
Departments of NBC
Bearing and Function of bearing
Parts of Ball Bearing
Types of Ball Bearing
Assembly section
Manufacturing Process Of TRB
Raw Material & Suppliers
Composition for bearing
Final Product

INTRODUCTION TO NBC
Founder - Late Shri B.M. Birla in 1946
Initial name was NATIONAL BEARING COMPANY

LIMITED.
Now nearly 100 million bearings per year in over

500 different sizes ranging from 6mm bore to

1300mm outer diameter.
Name of the company changed to NATIONAL

ENGINEERING INDUSTRIES LIMITED in 1958.

Customers Of NBC

DEPARTMENTS OF NBC
BALL BEARING DIVISION
TAPER BEARING DIVISION
AXLE BOX DIVISION
ELECTRICAL AND MAINTENANCE
LARGE DIA BEARING
RESEARCH & DEVELOPMENT DEPT
HUMAN RESOURCES DEPT

What is Bearing....?
Bearing is a mechanical

element that permits

relative motion between
two parts, such as the
shaft and the housing ,
with the minimum
friction.

Function of a Bearing
The main function of a ball bearing is to reduce

rotational friction and support radial and axial loads.

Bearing supports the shaft and hold it in the

correct position
Bearing takes up the forces that act on the shaft

and transmit them to the frame or the

foundation

NBC Products
Ball Bearings

Railway bearings

Taper Roller

Cylindrical Roller

Spherical Roller Bearings

CartridgeTapered
Bearings Roller

Large diameter bearings

Types of Bearing
Taper roller bearing.
Roller bearing.
Ball bearing .
Spherical roller bearing.
Thrust ball bearing.
Cylindrical thrust bearing.
Self-aligning bearing.
Angular contact bearing.
Double row cylindrical roller bearing.

Taper Roller Bearing

Taper Roller Bearings Division

Tapered roller bearings are
bearings that can takes large
axial forces (they are good
thrust bearings) as well as
being able to sustain large
radial forces. We use cylindrical
roller on the place of steel balls
in tapered roller bearings. The
bearings are of separable type,
which
means
that
cage
assembly
with
rollers
is
separate from the cup.
This division is spread over
a covered area of 11652 sq.
Meters.
Precision
tapered

Types of Taper Roller Bearing

1.
2.
3.
4.

Single Row TRB

Double Row TRB
Four Row TRB
Tapered Roller Thrust
Bearings

Double Row TRB

Four Row TRB

Single Row TRB

Tapered Roller Thrust Bearings

Parts Of Taper Roller Bearing

1.
2.
3.
4.

CUP (Outer Ring)

CONE (Inner Ring)
CYLINDRICAL ROLLERS
CAGE

Cup, Cone and Cage

Outer Ring Of The Taper Roller Bearing Is Known As

CUP.
Inner Ring Of The Taper Roller Bearing Is Known As
Cone.
The Rolling Element Filling Inside The Cup And Cone
Is Known As Roller . This Is In Cylindrical Shape.
The element which hold cylindrical rollers in
between cup and cone assembly is known as
Cage.

Cup

Cone

Cage

Applications :

Machine tool spindles

Automobile axles
Gear boxes
Locomotive
Production plant

Small size electric motors

Fans
By cycle

Size of bearing races

Types of bearing
dia range
Ball bearing races

Inner

10mm

to 80mm
Taper roller bearing races

17mm to

100mm
Cylindrical roller bearing races

75mm

20mm to

Ball bearing division

This Division is

spread over a
covered area of
14,694 Sq.
Meters.
Ball Bearings

Photo of NBC ball bearing division

from 10 mm
bore to 80 mm
bore diameter
are

Assembly Section
Put inner race in
outer race

Insert balls
b/w races

Put under
riveting
machine

Clearance
testing

Demagnetizin
g

Riveting
(retainer)

Washing of
bearing

Oiling
(Lubrication)

Shielding both
side

Ready to
dispatch

Packing of
bearing

Assembly of Ball Bearing

+

Inner race

Outer race

Balls

Balls
+

Shielding

Final product

Retainer

Load direction and name

Axial load - An axial load is a force administered

along the lines of
an axis of a bearing Shaft.
Radial load - A radial load is a force that is applied
perpendicular to the axis of a bearing shaft.

Manufacturing Process of
TRB

Turning Operation
Centre less Grinding
Heat Treatment
Hardness Testing
Finish Grinding
Washing

HEAT TREATMANT
Heat Treatmentis thecontrolled heating and cooling of metals to

alter their physical and mechanical properties without changing the

product shape.Heattreatmentissometimesdoneinadvertentlydueto
manufacturing processes that either heat or cool the metal such as
weldingorforming.
Heat Treatment is often associated withincreasing the strength of
material, but it can also be used toalter certain
manufacturabilityobjectives such as improve machining, improve
formability,restoreductilityafteracoldworkingoperation.Thusitis
a very enabling manufacturing process that can not only help other
manufacturingprocess,butcanalsoimproveproductperformanceby
increasingstrengthorotherdesirablecharacteristics.

Types of Heat Treatment

process
Annealing
Normalizing
Hardening
Carburizing
Tempering

Annealing
Annealingisperformedto
reducehardness,
removeresidualstresses,
improvetoughness,
restoreductility,and
toaltervariousmechanical,electricalormagneticpropertiesofmaterialthrough
refinementofgrains.
Coolingrateisveryslowaround10oCperhour.
Processiscarriedoutinacontrolledatmosphereofinertgastoavoidoxidation.
Usedtoachieveductilityinworkhardenedsteels.
Thisheattreatmentiscommonlyappliedinthesheetandwireindustries,andthe
temperaturesgenerallyusedarefrom1020to1200 0F(550to6500C).Full
annealing,wheresteelisheated50to100 0F(90to1800C)

Normalizing
The process is similar to annealing and is carried out to avoid
excessivesoftnessinthematerial.
Thematerialisheatedaboveausteniticphase(1100 C)andthen
cooled in air . This gives relatively faster cooing and hence
enhancedhardnessandlessductility.
Normalizingislessexpensivethanannealing.
In normalization variation in properties of different sections of a
partisachieved.
The selection of heat treatment operations is strongly influenced
bythecarboncontentinthesteel.

Hardening
Hardening is performed to impart strength and hardness to
alloysbyheatinguptoacertaintemperature,dependingonthe
material,andcoolingitrapidly.
Hardeningiscarriedoutbyquenchingasteel,thatiscoolingit
rapidly from a temperature above the transformation
temperature.
Steelisquenchedinwaterorbrineforthemostrapidcooling,
in oil for some alloy steels, and in air for certain higher alloy
steels.

Carburizing
Carburizingisaprocessusedtohardenlowcarbon
steels that normally would not respond to
quenchingandtempering.
Thisisdoneforeconomicalreasons(utilizingless
expensive steel) or design considerations to
provide a tough part with good wear
characteristics.

Tempering
Tempering (formerly called drawing), consists of
reheating a quenched steel to a suitable temperature
below the transformation temperature for an
appropriate time and cooling back to room
temperature.Freshlyquenchedmartensiteishardbut
notductile.

Raw Material & Suppliers

SAE 52100 high Carbon Chrome bearing steel
It is available in the form of Rods & Seamless

Hollow Tubes.
Suppliers
1. Indian Seamless Metal tube PUNE
2. Mahindra Ugine Steel Company KHAPOLI

(Maharashtra).
3. Pratap Industries, Jaipur

Composition for Bearing are

Constitute
% Composition
Carbon
0.95 to 1.1
Chromium
1.4 to 1.6
Manganese
0.50 max.
Silicon
0.15 to 0.35
Sulphur
0.025 (Max.)
Phosphorous
0.05

Users Of Final Product

Bajaj Auto Ltd.

Hero Moto Corp
Honda
Escorts
Eicher
Railway
Tafe
Tata
TVS
Maruti
Orient Fans etc.