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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia
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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia
Description Liquefaction
The C3MR LNG
Process
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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia
MCHE
Source:
PT. Badak NGL
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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia
Node - Overview
Node Description:
Feed gas outlet from 665-E104
through 665-E106 to 665-HV-151.
This node includes the bypass line
for 665-E107.
Source: RGX6 LNG Project
Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia
665-E104
665-E106
MCHE
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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia
665-E104
Risk Matrix
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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia
11
Deviation
No Flow
Cause
Consequence
Safeguard
Inadvertent
closure of
manual
isolation
valve on
inlet to
665-E106 or
665-ESDV102.
Strainer
blockage on
inlet to
665-E106.
- Loss of LNG
production.
- Liquid backflow
to the inlet line
from the tube
side feed gas pass
of the MCHE,
resulting in cold
LNG (-115 C) in
Low Temp CS
piping upstream
of 665-ESDV-102.
- Low temperature
in MR compressor,
666-K001, suction
with potential for
liquid carryover
to the MR
Compressor
Suction Drum.
Recommendation
APCI: Evaluate
the potential for
Low Temp CS
piping upstream
of 665-ESDV-102
to come into
contact with LNG
due to a failure of
ESDV-102 upon
unit shutdown and
considering the
check valve
provided may
leak.
12
Deviation
Cause
Consequence
Safeguard
More Flow
665-HV-152
fails open
during
normal
operation
Decreased flow
through 665-E107
resulting in
warmer LNG
temperature to
668-G001A/B
with potential
for hydraulic
turbine damage.
Generation of
excessive flash
gas in Unit 668
(Nitrogen
Rejection Unit)
and potential.
668-TC-803
High
temperature
alarm on
product inlet
line to 668G001A/B.
Recommendation
- (APCI): Interface - 668-TC803 reaction to 665-HV-152
failing open and
subsequent temperature
increase will cut the feed
rate resulting in Unit
shutdown.
- Review the control
response in this case to
avoid shutting down the
unit.
- Interface - Provide
procedure and means for
transition from normal
operation to bypassing 665E107 and reducing the feed
to prevent excessive
flashing of higher
temperature LNG in Unit
668.
- Provide mismatch alarm on
665-HV-152.
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Deviation
Cause
Less Flow
665-BDV-103
inadvertently
open
More Level
No level in
this node
Less Level
No level in
this node
More Pressure
See No Flow
Less Pressure
Consequence
Excessive flaring
and less
production.
Safeguard
Recommendation
See suggestion in
general node under
operability to
provide mismatch
alarms on ESDVs and
BDVs.
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Deviation
Cause
Consequence
Safeguard
Recommendation
More
Temperature
Defrost heater
malfuntion.
Degradation of
aluminum
material
which could
damage 665E106 (MAWT =
65 C).
- 664-TAHH-336
will shutdown the
steam heating
(664-ESDV-303)
for the defrost
gas heater.
- 664-TC-332 High
temperature
alarm on the
defrost gas
system.
Safeguards
considered
adequate.
Less
Temperature
No foreseen
hazard
10
Contamination
Mercury
contamination
in the feed
gas from
upstream unit.
Potential for
exchanger
failure due to
corrosion or
amalgamation
Sampling
downstream of the
Mercury beds to
ensure no mercury
content in
downstream feed
gas.
Safeguard
considered
adeqaute.
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