Schlumberger

REDA Production Systems

BASIC ESP TRAINING

SUBSURFACE
COMPONENT

Iws/Basic ESP- 2001

Schlumberger
REDA Production Systems

PUMP
Installed on top side

Subsurface Equipment
BOH
Pump

Hang on the production tubing

Use Bolt On (discharge) Head
(BOH)

Intake

PAU/ XPERT ESP/ IWS

Schlumberger
REDA Production Systems

PUMP

SURFACE COMPONENT
PUMP

ESP Designs
Pump Selection
Stage type
Construction type
Metallurgy
Internal
External

Bearing selection
Material
Spacing

Multistage Centrifugal pump

Head capacity correlated to
number of the stage
A stage is a combine of one
impeller and one diffuser
Impeller locked and spinning
with the shaft
Diffusers compressed with

R E DA

the housing and are not

spinning
Iws/ Basic ESP- 2001

Schlumberger P U M P
REDA Production Systems

SUBSURFACE COMPONENT

OPERATION
-Well fluid come in trough the intake,
in to lower diffuser
-Impeller push the fluid along the
opening vane to diffuser
-Diffuser lead the fluid direction up
and change the kinetic force
in to potential force or pressure
-Number of stage determine
head developed, and is also determine
Horsepower requirement

Iws/ Basic ESP- 2001

Thrust washer
Impeller
Diffuser
Complete Stage

PUMP

Pump stages

INTAKE

Schlumberger P U M P

PUMP PERFORMANCE CURVE

REDA Production Systems

RECOMMENDED CAPACITY RANGE

BHP

% Efficiency

HEAD DE
VELOPE

HP required

EF
FI
CI

EN
CY

Head Developed

HEAD (FEET)

STATIC
HEAD

EFF %

HORSE POWER

FLOW (BPD)

Q max
Iws/ Basic ESP- 2001

Schlumberger
REDA Production Systems

Schlumberger

SUBSURFACE COMPONENT

PUMP

POMPA

PUMP PERFORMANCE CURVE

REDA Producti on Systems

EFF %

RECOMMENDED CAPACITY RANGE

PUMP PERFORMANCE CURVE

BHP

STATIC
HEAD

Vertical axis shown pump discharge

head in Feet

HOR SE POWER

FLOW (BPD)

Q max
Iws/ Basic ESP- 2001

Horizontal axis, shown prod rate

measure in BPD, GPM etc.

Discharge head measured in the same FT, with different fluid SG are
resulted different pressure.
Measuring head in feet is important rather than measuring head in psi.

Iws/ Basic ESP- 2001

Reda Pump Performance Curve

100 Stage(s) - A400
338 Series - 2917 RPM - 50 HZ

REDA
Rev. A

Fluid Specific Gravity 1.00

Minimum Casing Size 4.500 inches OD Check Clearances

Meters

Hp Eff

B.E.P.
Q = 52
H = 344.06
P = 5.92
E = 46.36

400

300

10.00 40%

7.50 30%

BEP

200

5.00 20%

100

2.50 10%

10

20

30

40

50

60

Capacity - Cubic Meters per Day

70

80

90

Schlumberger
REDA Production Systems

SUBSURFACE COMPONENT

PUMP

HEAD DEVELOPED MEASURED IN PSI, (DIFFERENT SG

OF FLUID)
HEAD PRESS = HEAD (FT) x WATER DENSITY x SG
DN 2150- 100 stgs, rate 2100 BPD, head 2275 ft
SG 1.00 (Fresh water)
= 2275 x 0.433 x 1.00
= 985 psi
SG 0.85 (Diesel)
= 2275 x 0.433 x 0.85
= 837 psi

Iws/ Basic ESP- 2001

Schlumberger
REDA Production Systems

SUBSURFACE COMPONENT

PUMP

HP REQUIREMENT REFER TO SG OF FLUID

Depend on the fluid SG, HP requirement will be different :
EXAMPLE :
SG fluida 1.00, prod. rate 2100 BPD, pump DN 2150 required
motor 62 HP (from pump chart)
SG fluida 0.85 prod. rate 2100 BPD, pump DN 2150 required:
(0.85) x (62) = 53 HP
Please confirm to Pump Performance Curve

Iws/ Basic ESP- 2001

Schlumberger
REDA Production Systems

SUBSURFACE COMPONENT

PUMP

PUMP PERFORMANCE CURVE

HORSE POWER CURVE
Pump efficiency can be determined by the the equation :
HHP (Hydraulic Horse Power) / BHP (Brake Horse Power)

HHP is output Horse Power that can be defined from the head
developed on the pump curve at any point of BPD.
HHP = Rate (BPD) x Head (ft) x SG fluida
136000 (Constant)

Example : HHP = 2100 x 2275 x 1.00

136000

BHP = 60 HP
BHP plotted on the pump curve

= 35 HP
Pump efficiency = HHP / BHP

Please confirm to the pump curve

35 / 60 x 100 % = 58.3 %
Iws/ Basic ESP- 2001

Schlumberger
REDA Production Systems

SUBSURFACE COMPONENT

PUMP

PUMP IMPELLER
Type of the impeller :
- Floater, individual free moving to the shaft
- Compression, move all together with the shaft
Impeller construction design:
- Radial flow (Pancake), usually for small range prod.capacity
- Francis , usually for med. Range prod. capacity
- Mixed flow , usually for big production pump

Iws/ Basic ESP- 2001

Schlumberger
REDA Production Systems

SUBSURFACE COMPONENT

PUMP

Pancake

Francis

Mix flow

Iws/ Basic ESP- 2001

FIND :
MINUTES
NET
LIFT

ESTIMATE
PUMP UP
TIME

TOP WELL

FL. Density = SG x 0.433. (PSI/ FT)

ST. FL = SBHP/ FL. Density . (FT)
Net Lift (NL) = PSD ST.FL ... (FT)

1. SG of fluid

NL Vol = (Vol per1000 Ft) x (NL/1000)

2. SBHP
3. Pump Setting Depth
4. Tubing Size
5. Pump Size

STATIC FLUID LEVEL (FT)

CONSIDER

Pump Rate (BPD) = assumed BEP

(fr. Chart)
BPM = Pump Rate (BPD) / (24 x 60)
Est PUT = NL. VOL / BPM --- minutes

PAU/ XPERT ESP/ IWS

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Subsurface Component

Estimate Pump Up time

REDA Production Systems

Given : Pump DN 1750, PSD 7300 Ft, 2 7/8 EUE tubing,

SBHP 800 Psi, Fluid SG 0.95
Find : Estimate Pump Up Time (PUT)
Look at the tubular volume / 1000 barrel for 2 7/8 EUE tubing --------- 5.793 bbl/
1000 ft.
Fluid density

** Devine volume of empty tubing :

{(Vol/ 1000 Ft) x {PSD (SBHP / (0.433 x 0.95)} =
1000
{(5.793) x {7300-(800 / (0.433 x 0.95)} / 1000 = 31 BBL.
** Flow rate = 1750 BPD -- 1750 / 1440 = 1.215 BPM
** PUT

= Volume of MT tubing / BPM

= 31 / 1.215
= 25.5 minutes
Iws/ Basic ESP- 2001

Schlumberger

Subsurface Equipment

REDA Production Systems

INTAKE /
GAS SEPARATOR
Pump

Installed below pump

Use to screen the well fluid

and to separate gas out ofthe

Intake

producing fluid, prior to entering

the pump

Protector

PAU/ XPERT ESP/ IWS

Schlumberger
REDA Production Systems

INTAKE / GAS SEPARATOR

Subsurface component

ESP Application
Intake
Standard Intake
Gas Separator
Advanced Gas Handler

R
RE
EDA
DA
Iws/ Basic ESP- 2001

Schlumberger
REDA Production Systems

INTAKE / GAS SEPARATOR

Subsurface Component

STANDARD INTAKE
- Functional as a inlet screen only
- Does not separate gas
- Installed in the low GLR well
- Gas content less than 10% of total producing fluid
STATIC GAS SEPARATOR
- Also called Reverse flow Gas separator
- Gas separation done by increasing velocity by pick up impeller
- Effective to separate up to 20% of gas volume content in the
producing fluid

Iws/ Basic ESP- 2001

Schlumberger
REDA Production Systems

INTAKE / GAS SEPARATOR

Subsurface Component

STATIC GAS SEPARATOR/

REVERSE FLOW GAS SEP.
Fluid come in down the screen with
approx 60 of angle
Fluid will be reversed and picked
up to the pump by pick up impeller
Effective to separate up to
20% of gas volume content in
the producing fluid
Iws/ Basic ESP- 2001

Schlumberger
REDA Production Systems

INTAKE / GAS SEPARATOR

Subsurface Component
ROTARY GAS SEPARATOR
Fluid come in through the
screen, up to the Inducer
Inducer centrifuge the fluid
Centrifugal effect separate
vapor from the liquid
Heavier fluid move to the
housing, gas stay around the
shaft
Liquid directed in to the pump,
gas directed back to annulus
Effective to separate gas up
to 60% of total gas content
Iws/ Basic ESP- 2001

Gas Separators
REVERSE FLOW GAS SEPARATOR
Original gas separator designs were based on
Increasing gas separation by forcing the fluid flow
to reverse in the wellbore.
This is where the name of this type of gas
separator, REVERSE FLOW, comes from.

ROTARY GAS SEPARATOR

Dynamic gas separators actually impart energy to

the fluid in order to get the vapor to separate
from the liquid. The original gas separator was
called a KGS (short for either Kinetic Gas
Static
Separator or Kobylinski Gas Separator).
This design uses an inducer to increase the
pressure of the fluid and a centrifuge to separate
the vapor and liquid.
This design could likewise be called a centrifugal
gas separator.

Dynami
c

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Subsurface Component

REDA Production Systems

API = 141.5/ SG fluid - 131.5

SG Fluid = 141.5 / (131.5 + API)

Iws/ Basic ESP- 2001

Schlumberg USEFULL FORMULAS

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Subsurface Component

Formula for Kilowatts, KVA, Horsepower and Amperes

REDA Production Systems

Alternating Current
Data yg dicari
Three
Phase
Kilowatts
1.73 x V x A x PF

Single Phase
V x A x PF
1000
VxA

KVA
1000
1.73 x V x A
HP output
A 1000
x EFF x PF

V x A1000
x EFF x PF

Amperes (when HP is known)

HP x 746
746

1.73 x V x

HP
746 x 100
746
xx
100

Effx
Amperes (when KW is known)V x Eff x HP
KW x 1000 1.73 x V xKW
x PF
1000
Iws/ Basic ESP- 2001

V x PF

1.73 x V x