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ENGLISH FOR SPECIFIC PURPOSE 3

(ESP 2032)

“Display Cabinet”

Group Members:
Muhammad Hazeem Bin Haris
DF067/104/PT
Mustaffa Bin Mohd Nor
DF067/106/PT
Ahmad Halimie Bin Rosli
DF067/092/PT
Mohd Hafiz Bin Mohd Harin
DF067/099/PT

Project supervisor:
Ms Safrina Zainal Abidin 1
Feasibility study

Our product
Existing product
Overview
• Introduction
• Objectives
• Principle of operation
• Material selection & product design
• Product drawing
• List of equipments and materials
• Step by step instruction
– How to construct
– Safety features
– Troubleshooting procedures
• Problems encountered & countermeasure
• Project costing
• Conclusion & recommendation
• Appendixes

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Introduction
• Nowadays, many people like to
keep their things that have
esthetic value such as
handicrafts or cutlery set in a
display cabinet.
• But, usually the display cabinet
in market today are quite
expensive.
• Therefore, we are trying to
create a modern display cabinet
that have stylish but affordable.
BACK
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Objectives
• To create something for
displaying product
• To create a portable and
affordable cabinet
• To create display cabinet with
modern look and better features
• To apply the knowledge that we
have learn in GMI

BACK
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Principle of operation
(electrical part)
• Firstly, the power supply for the motor is
switched “ON” or connected to the circuit.

• Then, the motor will start running an rotate the


center display pillar.

• Next, the other two power supply for the lights


is also switched “ON”.

• The LED in the display centre and the bulbs in


the base will turn on.

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Principle of operation
Power Power Power
supply 1 supply 2 supply 3

switc switc switc


h h h

Electronic Electronic Electronic


circuit circuit circuit

moto LE bul
r D b

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Material selection & product design

• The design of our product is simple but


have stylish and modern look. It also have
better features compared with the
ordinary one.
• We choose to use Perspex (Polymethyl
methacrylate) as the major parts in our
product to replace the glass.
• We decided to use Perspex because:
– Not fragile
– High strength
– lightweight
• Other than Perspex, we also decide to use
wood as the material for the body.
• It is because wood have high strength
and easy to shape.

BACK
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Product Drawing

Isometric view Front view

Side view
Top view
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List of tools and equipments
(1 of 6)
NAME PICTURE DESCRIPTION

Orbital • used to get


Sander smooth surface
(Bosch GSS 180 A- (wood)
C)

Universal Fret • used to cut the


Saw materials
(Hegner, Serial
Number: 671285)

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List of tools and equipments
(2 of 6)
NAME PICTURE DESCRIPTION

Hot Wire  used to bend


Strip Heater the Perspex to
the required
(CR Clarke 1000 /
1220)
angle

Contact  Used to stick


one material with
Adhesive other
(Dunlop)

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List of tools and equipments
(3 of 6)
NAME PICTURE DESCRIPTION
Aerosol Spray  used to coat
(Grey Color) the material with
grey color

Steel Ruler  used to


(60 Centimeter) measure the
dimension of the
materials

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List of tools and equipments
(4 of 6)
NAME PICTURE DESCRIPTION

Cutter •Used to cut the


wires
•Used to cut legs
of the
components

Soldering Iron •Usedto makes


leads melt for
solder

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List of tools and equipments
(5 of 6)
NAME PICTURE DESCRIPTION
Soldering • Used with soldering
Lead iron to solder the leg
of the electronic
component.

• Used to solder the


components on to
the board

Sucker •Used to remove


useless soldered
lead

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List of tools and equipments
(6 of 6)

NAME PICTURE DESCRIPTI


ON
Long Nose •Used to
Pliers pull the
wires

• Used to
grip
components
legs when
soldering

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List of materials
(1 of 2)
MATERIAL DIMENSION QUANTITY DESCRIPTION
(cm)

Perspex 31 x 42 2 As the door


Main part of
the body

20 x 16 1 As the base

Wood 42 x 3.5 x 3 4 As the


support of the
door
42 x 2 x 2.5 1 As the
center pillar
20 x 10 2 As the
cover of the
base
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List of materials
(2 of 2)
MATERIAL DIMENSION QUANTITY DESCRIPTION
(cm)

Wood 16 x 10 2 As the


cover of the
base
8x1x1 4 As the
support for the
20 x 2 x 1 2
base
16.5 x 2 x 1 2
16.5 x 3 x 2 2 As the
support for
roof
18.3 x 10 2 As the roof

21.5 x 10 1 As the


center roof
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List of components
(1 of 2)
PICTURE / NAME SYMBOL DESCRIPTION
Resistor •To limit the flow
of electrical
current in a
circuit

LED (Light Emitting •To produce light


Diode)

Bulb •To produce light

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List of components
(2 of 2)
PICTURE / NAME DESCRIPTION

Motor (9.5 Volts) To rotate the center


pillar

Switch to connect and


disconnect the circuit

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Step by step instruction
(1 of 3)
Gather all the Proceed to the
materials and mechanical part first
equipment needed

Bend the Perspex to Cut the parts to the


the required angle required dimension
to be functioned as (wood & Perspex)
door

Assemble all the Proceed to


part together the electrical
according to the part
product drawing
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Step by step instruction
(2 of 3)
Build 3 simple Put all the electrical
electrical circuit (for part such as power
motor, LED & bulb) supply, switch, and the
bulb in the base to
prevent them from get
damaged

Do some wiring to
the LED so that it Connect the motor to
can be put in the the center pillar
display centre

After finish
Finally the product is
everything, cover
ready to be use
the base with wood
to make it more
stable BACK 21
Step by step instruction
(3 of 3)
Safety features
• The main body is made from
Perspex which is very light and rigid
compared with glass.
• The wood parts has been polished
with the orbital sander or sand
paper in order to get a smooth
surface.
• The electrical part is build in the
base which is surrounded by wood
to prevent it from getting damaged.
• The power supplies used are from
low voltage (9 volts) batteries which
are essential to prevent electric
shock caused by high voltage.

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Troubleshooting procedures
(1 of 2)
PROBLEM REASON SOLUTION
No electric supply • Open circuit •Check the main
switch
•Check the power
supply using a
multimeter
•Make sure all the
wire are connected

The LED is not •Wrong connection •Check the


functioning of electronic circuit electronic circuit
•Wrong polarity of •Make sure that
the LED the polarity of the
LED is correct
•Change the LED
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Troubleshooting procedures
(2 of 2)
PROBLEM REASON SOLUTION

The motor is not Open circuit Check the


functioning Not enough connection of the
power supply circuit
Check the
power supply

BACK
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Problems encountered and
countermeasures
(1 of 4)

PROBLEM COUNTERMEASURE

Failed to get accurateDo some adjustment to the


angle for the door in bending machine (hot wire
the first try strip heater).

The blade of the Replace the blade with a new


universal fret saw one.
has broken during
the cutting process

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Problems encountered and
countermeasures
(2 of 4)

PROBLEM COUNTERMEASURE

The first motor that we Replace the motor with


use is not afford to rotate more powerful motor
the center pillar

The door is not fit when it Do some adjustment to


has been assembled. the dimension and
assemble the parts
carefully

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Problems encountered and
countermeasures
(3 of 4)
•The blade of the universal fret saw has
broken during the cutting process

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Problems encountered and
countermeasures
(4 of 4)
•The door is not fit when it has been
assembled

BACK
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Project costing
(1 of 3)
• Mechanical part
MATERIAL DIMENSION QUANTITY PRICE PER PRICE
(cm) UNIT

Perspex 31 x 42 2 RM5.00 RM10.00

20 x 16 1 RM4.00 RM4.00
Wood 42 x 3.5 x 4 RM2.00 RM8.00
3
42 x 2 x 1 RM1.50 RM1.50
2.5
20 x 10 2 RM0.50 RM1.00

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Project costing
(2 of 3)
MATERIAL DIMENSION QUANTITY PRICE PER PRICE
(cm) UNIT

Wood 16 x 10 2 RM0.50 RM1.00

8x1x1 4 RM0.50 RM2.00


20 x 2 x 1 2 RM1.00 RM2.00

16.5 x 2 x 1 2 RM0.80 RM1.60


16.5 x 3 x 2 2 RM1.00 RM2.00

18.3 x 10 2 RM0.50 RM1.00


21.5 x 10 1 RM0.50 RM0.50

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Project costing
(3 of 3)
COMPONENT QUANTITY PRICE PER PRICE
UNIT

LED 4 RM0.20 RM0.80


(Light Emitting
Diode)
Bulb 2 RM0.50 RM1.00
Battery (9 Volts) 2 RM9.00 RM18.00
Battery (1.5 Volts) 2 RM1.50 RM3.00
Motor (9.5 Volts) 1 RM15.00 RM15.00
Switch 3 RM1.00 RM3.00
TOTAL RM40.80

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Conclusion
• The modern look display cabinet
with better features can be build
• The display cabinet is affordable
can be made
• The knowledge that we have
learn in GMI can be applied in
doing this project

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Recommendation
• Improve the features of the product
such as by adding more lights
source in the display cabinet.
• Build new design such as
designing a new shape of the
product.
• Widen the market such as by
exporting the product to the other
country.

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Appendixes
(1 of 2)
•Working progress

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Appendixes
(2 of 2)
•Working progress

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