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Aggregate Source:
Natural: gravel pits, river run deposits, and rock
quarries.
Manufactured: slag waste from mills expanded shale,
styro foam.
Geological Classification: Igneous, Sedimentary, and
Metamorphic.
AGGREGATES
Suitability: The suitability of aggregates from a given
source must be evaluated by a combination of tests to
check physical, chemical, and mechanical properties.
Particle Shapes:
AGGREGATES
Aggregate Properties:
Particle shape and surface texture:
Shape of aggregate particles determines how the
material will pack into a dense configuration within the
mix.
Angular aggregates produce bulk materials with higher
stability than rounded aggregates.
Flakiness describes the relationship between the
smallest and largest dimension.
Roughness of aggregate surface plays an important role
in the way aggregate compacts and bonds with the
binder material.
AGGREGATES
Particle shape and surface texture (contd):
Rough Texture aggregates are more difficult to compact
into dense mix than smooth texture.
But rough texture aggregates have better bond with
cementing material than smooth texture.
AGGREGATES
Toughness, Hardness, and Abrasion Resistance:
The ability of aggregates to resist loads and
disintegration.
Los Angeles abrasion test evaluates the aggregate
toughness and abrasion resistance (ASTM C131).
Absorption:
Aggregate can capture water and asphalt binder in their
surface voids.
Voids and moisture absorption of aggregates: (A) bone dry, (b) air dry, saturated surface-dry (SSD), and (d) moist
American University of Beirut
AGGREGATES
Absorption (contd):
Absorption is defined as the moisture content in the
SSD condition. Moist or wet aggregates have a
moisture content in excess of the SSD condition.
Specific Gravity:
The weight-volume Characteristics of aggregate are not an
important indicator of aggregate quality, but they are
important for concrete mix design.
Specific Gravity: is the mass of material divided by the
mass of an equal volume of water.
There are four types of specific gravity based on how
voids in the aggregate are considered. The first three are
used for cement concrete.
American University of Beirut
AGGREGATES
Bulk Specific Gravity = Dry Wt./(Total particle Vol.)w
= Ws / (Vs+Vi+Vp)w
Bulk SSD Sp. Gr. = SSD Wt./(Total particle Vol.)w
= (Ws +Wp) / (Vs+Vi+Vp)w
Apparent Sp. Gr. = Dry Wt./(Vol. Not accessible to water)w
= Ws / (Vs+Vi)w
where,
AGGREGATES
Effective Sp. Gr.= Dry wt. / (Vol. not accessible to asphalt) w
= Ws / (Vs + Vc)w
where Vc = Vol. Of voids not filled with asphalt
Usually effective sp. Gr. Is considered when water
absorption of aggregate is greater than 2.5%.
AGGREGATES
Sieve Analysis Gradation
Sieve Size
Wt. Retained g.
(a)
Cumulative g.
Retained (b)
Cum. %
Retained (c) =
(b)*100/Total
Percent Passing
(d)= 100 (c)
4.75mm (No.4)
100
2.36mm (No.8)
33.2
33.2
94
2.00mm(No.10)
56.9
90.1
18
82
1.18mm(No.16)
83.1
173.2
34
66
0.60mm(No.30)
151.4
324.6
64
36
0.30mm(No.50)
40.4
365.0
71
29
0.15mm(No.100)
72.0
437.0
86
14
0.075mm(No.200)
58.3
495.3
96.9
3.1
Pan
15.6
510.3
100
Total
510.9
AGGREGATES
Maximum Density Gradation: The density of an
aggregate mix is a function of size distribution of the
aggregates. In 1907 Fuller established the relationship
determining the distribution of aggregates that provides the
maximum density or minimum amount of voids:
Pi = 100(di / D)0.45
where Pi = percent passing a sieve of size di
di = the sieve size in question
D = maximum size of the aggregate
AGGREGATES
Types of aggregate grain-size distributions plotted on 0.45 gradation chart
100 ---
Dense
Gap
Open
OneSized
0
Effect of Amount of Fines on the relative Properties of Aggregate Base Material
Characteristics
No Fines
(Open or Clean)
Well-Graded
(Dense)
Large amount of
Fines
(Dirty or Rich)
Stability
Medium
Excellent
Poor
Density
Low
High
Low
Permeability
Permeable
Low
Impervious
Frost Susceptibility
No
Maybe
Yes
Handling
Difficult
Medium
Easy
Cohesion
Poor
Medium
Large
AGGREGATES
Sieve Size
19
mm
12.5
mm
9.5
mm
4.75
mm
2.36
mm
in
in
3/8 in
No. 4
No. 8
Specs
100
80-100
70-90
50-70
35-50
18-29
13-23
8-16
4-10
Agg.A
100
90
59
16
Agg.B
100
100
100
96
82
51
36
21
Blend
100
95
80
56
43
26
18
11
4.5
Opening
0.60
mm
0.30
mm
0.15
mm
0.075
mm
AGGREGATES
AGGREGATES
1.
2.
3.
4.
5.
6.
Plot percentage passing thru each sieve on the right axis for
agg. A and on the left axis for agg. B (shown open circles).
For each sieve size connect the left and right axes
Plot the specs limits of each sieve on the corresponding sieve
line, that is, a mark is placed on the 9.5mm sieve line
corresponding to 70% and 90% on the vertical axis. (shown
closed circle)
Connect the upper- and lower-limit points on each sieve line
Draw vertical lines thru the rightmost point of the upper-limit
line and the leftmost point of the lower-limit line. If the upperand lower- limit lines overlap, no combination will meet specs
Any vertical line drawn between these two vertical lines
identifies agg. blend that meet specs. Intersection with upper
axis is the % of agg. B and on the lower axis is % of agg. A
B
Bulk SSD Sp. Gr. =
BC
A
AC
B-A
(100)
A
B=SSD weight
C=submerged weight
A
BAC
Absorption (%)=
S-A
(100)
A