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Routings

Routings
Material
Routing
group

Operation 20
Operation 10
Work center
Texts
Control data
Times

Material
components

PRT

Routings describe the sequence of operations required to produce a


specific material.

For each operation, the material components and the production


resources and tools required to produce the material are maintained in
the routing.

SAP AG

06/23/97

Routings - Components
Routing
Material

A
Material

Routing group

Operation 20

Material components

Operation 10

Work center
Text
Control data
Times

PRT

Inspection characts

Trigger points
SAP AG

Routing - Components
Routings
Routings contain:

The steps required to produce or make an assembly

The work centers where the steps are to be performed

The resources and tools necessary to complete a step at a work


center

Material allocation

The material being manufactured is allocated to the group


counter (header)

Component materials are allocated to operations

Standard values for setup, processing, and tear-down time

Instructions of what to do at each work step

Skills required to do each step in the assembly process

SAP AG

06/23/97

Routings
Routings
A material can be manufactured in different
ways.
For each material, you can create several
routings for different

Lot size ranges

Work centers

Usages, including

Production
Rework
Prototype

SAP AG

06/23/97

Routing - Group
Routings
Routings are stored in groups of similar or related routings.
Each individual routing is referred to as a group counter
within the group

Routing Group

Group
Counter 01

Group
Counter 02

Group
Counter 03

Group
Counter 04

SAP AG

06/23/97

Routing - Group
Routings
Each group counter has a standard sequence of
operations
Each group counter may have alternate sequences
and/or parallel sequences

Group
Counter 01

Parallel Sequence

Operatio
n
Operatio
n
Operatio
n
Operatio
n
SAP AG

06/23/97

Standard Sequence
Operatio
n
Operatio
n
Operatio
n
Operatio
n

Alternate Sequence
Operatio
n
Operatio
n
Operatio
n
Operatio
n

Tasklist Types
Task List Types
Routing

Reference operation set

Rate routing

Reference rate routing


S1

Material

Operation

10

20
30
.
.
.

SAP AG

Operation

10
20
30
.
.
.

Routing- Sequence Types


Routing
Material
Group

A
Material

task listtask list


Task list

01

Sequence types

Parallel sequence
0002
Oper. 70
Oper. 80

SAP AG

Standard seq.
0000
Oper. 10
Oper. 20
Oper. 30
Oper. 40
Oper. 50
Oper. 60
Oper. 70
Oper. 80
Oper. 90
Oper.100

02

99

Alternative sequence
0001
Oper.10
Oper.15
Oper.20

Tasklist - Default Values


Origin of Default Values in Task Lists
Material master
Description
Base unit of measure
Planner group

Profile
Plant
Unit of measure
Usage
Status
Operation increment

SAP AG

Work center

Reference
Control key
x
Standard text key
x
Standard value check
Unit of measure for
standard values
Activity types
x
Wage type
x
Wage group
x
No. of time tickets
x
Suitability
x
Setup type key
x

PRT

Reference
Control key
x
Standard text key
x
Unit of measure
x
Formulas
x
Scheduling data
x

Material Allocation
Material Allocation
B
Material

BOM

Item 10

Item 20

SAP AG

A
Material

Routing

BOM

Op. 10

Item 10

Op. 20

Item 20

Op. 30

Item 30

PRT Assignments
Production Resource/Tool Assignments
Routing

Operation 10

PRT 1

Operation 20

PRT 2

Operation 30

SAP AG

Sequences in Routing
Sequences in Routing

Alternative seq.
0002

SAP AG

Main sequence
0000

Alternative seq.
0001

20

Operation 10

10

25

Operation 20

15

30

Operation 30

20

Operation 40

25

Operation 50

30

Parallel Sequences
Parallel Sequences
20

25

30

Operation
10

20

20

SAP AG

30

30

40

Scheduling in PP
Scheduling in Production Planning
Material Requirements Planning

Separate scheduling of planned orders


Exact to the day
Basic dates calculated
Planned start date
Planned delivery date
Creation date
Uses lot-dependent/lot-independent in-house production
or replenishment lead time
Optionally use basic planning days from the material
master to improve performance
Optional calculation of capacity requirements

Production order management

SAP AG

Lead time scheduling


Exact to the second
Based on basic date

MRP
Manual
Target dates calculated (scheduled dates)
Target start date
Target finish date
Operation specific data used to calculate order dates
Capacity requirements calculated

Periods

Order header

oper ation s

materia l compone nts

P RT s

c osts

pla nned
target
actual

100 20
50

Scheduling
Scheduling: Time Elements in an Order
Float bef. Oper. Oper. Oper. Oper.
production 0010 0020 0030 0040
BS

........

Oper.
0099

SS

Queue
ES

Float after GR
Pick/pack Loading
production processing

SF

Setup ProcessingTeardown
LS

Wait

EF

BF

BS
SS
SF
BF
AD
LT
GI
DDD

ES
LS
EF
LF

SAP AG

GI

DDD

LF

Operation dates

LT

Move

Order dates
Basic start date
Scheduled start date (production start date)
Scheduled finish date
Basic finish date
Availability date (expected)
Loading time
Goods issue
Desired delivery date

AD

Transit

Earliest start date


Latest start date
Earliest start date
Latest finish date

Time terms
Lead time
time order or
operation
Float
Float times
times order
Execution time operation
operation
Interoperation times
Processing times
times in
Sales and Distribution
Distribution

Reference Operation Set


Reference Operation Set
Reference operation set

Routing
10

Operation created manually

20

20

30

30

Operations with reference


to assembly in
reference operation set

10

Assembly

40

10

SAP AG

Check
50

Check reference

60

Operation created manually

70

Check reference

Sub Operations in Routing


Sub-operation
Operation 10

Operation 20

SAP AG

Sub-op 10/10

Setup

Sub-op 10/20

Processing 1

Sub-op 10/30

Processing 2

Scheduling
Scheduling Sub-operations
10
BS

20

30

SS

20/10
Finish reference
to offset

Execution

Wait

TS

Queue

SF

20/20

Start reference
to offset

Finish reference
20/30

Start reference
to offset

SAP AG

Move

BF

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