Professional Documents
Culture Documents
Group-1
Mude veera bramhendra naik
Shweta Srivastava
Manju Yadav
Kuldeep Merottha
Vijay Devra
Introduction
In many large companies, design has become a bureaucratic
tangle,
a process Cofounded by
fragmentation,
overspecialization,
power struggles, and
delays.
For Example :
1.According to General Motors executives, 70% of the cost
of manufacturing truck transmissions is determined in the
design stage.
2. Rolls-Royce reveals that design determines 80% of the
final production costs of 2,000 components
Nippondenso-Case
Assembly Processes
Usually assembly sequence is looked at late in the design
process when industrial engineers are trying to balance the
assembly line.
But the choice of assembly sequence and the identification
of potential subassemblies can affect or be affected by
among other factors.
Product-testing options
Market responsiveness
Factory-floor layout
Indeed, assembly-related activities with strategic
implications include:
Subassemblies
Assembly sequence
Assembly method for each step
Integration of quality control
Construction needs:
Process reasons:
Abilityto hold pieces accurately
for machine assembly;
Access to fasteners
Lubrication points
Ease of assembly
Role of software
Help the designer with the formidable problem of listing all the
possible assembly sequences.
It would be impossible for a team to attack so complex a series
of choices without a computer design aid to help, according to a
pre-stablished hierarchy of goals like that just discussedaccess
to lubrication points, etc.
It forces the team to specify choices systematically and
reproducibly, for team members own edification but also in a
way that helps justify design and manufacturing choices to top
management.
must
mustititbe
beturned
turnedover
overone
oneor
ormore
moretimes?
times?
Turnovers
Turnoversare
arewasted
wastedmotion
motionand
andcostly
costlyininfixtures.
fixtures.
**As
Asparts
partsare
areadded
addedininaastack,
stack,will
willthe
thelocation
locationfor
foreach
eachsubsequent
subsequentpart
part
drift
driftunpredictably?
unpredictably?IfIfso,
so,automatic
automaticassembly
assemblymachines
machineswill
willneed
needexpensive
expensive
sensors
sensorstofind
tofindthe
theparts,
parts,or
orassembly
assemblywill
willrandomly
randomlyfail,
fail,or
orparts
partswill
willscrape
scrape
on
oneach
eachother
othertoo
toohard.
hard.
**IsIsthere
therespace
spacefor
fortools
toolsand
andgrippers?
grippers?
IfIfnot,
not,automatic
automaticassembly
assemblyor
ortesting
testingarent
arentoptions.
options.
**IfIfaamanufacturing
manufacturingstrategy
strategybased
basedon
onsubassemblies
subassembliesseems
seemswarranted,
warranted,are
arethe
the
Subassemblies
Subassembliesdesigned
designedso
sothey
theydo
donot
notfall
fallapart
apartduring
duringreorientation,
reorientation,
handling,
handling,or
ortransport?
transport?
**Where
Whereininthe
theassembly
assemblyprocess
processshould
shouldtesting
testingtake
takeplace?
place?
Considerations
Considerationsinclude
includehow
howcostly
costlyand
anddefinitive
definitivethe
thetest
testis,
is,
whether
whetherlater
laterstages
stageswould
wouldhide
hideflaws
flawsdetectable
detectableearlier,
earlier,
and
andhow
howmuch
muchrepaired
repairedor
ordiscarded
discardedassemblies
assemblieswould
wouldcost.
cost.
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