Welcome to

PLC And CX-Programmer

Training

Course Contents
Introduction of PLC
System Configuration
Features & Function
Unit Specification
Basic Command with Basic Programming method.
Exercise With Application

Introduction: Control System-Control Panel

Start & Stop

Operation

What is inside the control panel?

Contactors, relays, timers & counters

in the control panel

Control System:
Input
Flow Rate

Float Level

Oxygen Level

Control System:
Output
Motor pump

Valve

Mixer

Conventional
Hardwire Logic

Hardwire logic control circuit

Start

Stop
Relay 1

Relay 1
Relay 1
Timer

Solenoid
Timer
Pump

Conventional Relay Control Panel

Introduction to Omron CQM1 PLC

A solid-state device used to control

machine or process operation by means of
a stored program and feedback from input
and output devices.

What PLC can do?

Sequence
Sequence Control
Control
Relays
Start Stop
Relay 1
Relay 1

Relay 1

Solenoid
Timer

Timer
Pump

Timers & Counters

Sophisticated Control
+
x
/
Arithmetic Operation
Prod
AA
BB
CC

Pass

Reject
33
27
43

4
3
8

Information Handling

2
1

4
5

Analog Control

Supervisory Control
PLC
Computer

Printer

FA
Network

Pager
Process Monitoring

PLC

Hardwire
Logic

Control Device
Wired Logic

PLC

General Purpose
Specific Purpose
Control sequence is
fixed for one design

Control sequence can be

changed from time to time
without rewire

Control Scale
Small & Medium

Medium & Large

Wired Logic

PLC

Modification
The same example for PLC control system
LD
START
OR
RELAY 1
AND NOT STOP
OUT
RELAY1
OUT
SOLENOID
LD
RELAY 1
TIM
000
#0020
LD
TIM 000
OUT
PUMP

Start

Stop
Relay 1

Relay 1

Relay 1

Solenoid
Timer

Timer
Pump

Modification

The same example for PLC control system

LD
START
OR
RELAY 1
AND NOT STOP
OUT
RELAY1
OUT
SOLENOID
LD
RELAY 1
LD
STOP
CNT
000
#0030
LD
CNT 000
OUT
PUMP

Start

Stop
Relay 1

Relay 1

Relay 1
Stop

Solenoid
Counter
#30

Counter

Only need to change the ladder program

Pump

Delivery Period
Several days

Almost Immediate

Wired Logic

PLC

Difficult

Maintenance

Easy

LED indicator

Wired Logic

Programming
Console

Input/output connector
can be remove easily
without using screw driver

PLC

Economic Efficiency
Advantage on
small, medium
and large

Advantage on
small scale

$$$
Wired Logic

PLC

Power Consumption
High

> 2 Amp

Wired Logic

Low

0.2 Amp

PLC

Conclusion
Fast project implementation time
Low operating cost
Increase productivity
Reliability
Easy maintenance

Applications Of
PLC

Material Handling
Packaging Machine
Pump Control
Water Treatment
Paper & Pulp
Industries
Cement
Manufacturing
Electroplating
Plants

Power Plant
Disk Drive
Manufacturing
Traffic Light System
Car Manufacturing
Building
Automation
IC Manufacturing
Amusement Park
Control