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FLOW ASSURANCE
in
FLOWLINES AND PIPELINES
Internal
Internal
Internal
HEAT TRANSFER
Analyze and predict temperature
behavior
THERMODYNAMICS
How pressure and temperature impact
fluid behavior
Internal
FIRST LAW OF
THERMODYNAMICS
Time rate of
increase of the
total stored
energy of the
system
V2
eu
gz
2
Internal
Q net in
Represents the ways
in which energy is
exchanged between
the CV contents and
surroundings
because of a
temperature
difference
Also known as
power. + when
work is done on
the contents of the
CV by surroundings
and vice versa
FIRST LAW OF
THERMODYNAMICS
Energy Equation
2
p V
dV
gz
n
dA
W
net in
shaft
CV
CS
t
2
net in
From normal
stress
Internal
From
moving
shaft
FIRST LAW OF
THERMODYNAMICS
If there is only one steady stream
entering and leaving the CV, and if
all the properties are assumed to be
uniformly distributed over the flow
cross-sectional areas involved
p
m uout uin
p
out
Vout Vin
in
2
out
zout pin
in
zin
incompressible fluid
FIRST LAW OF
THERMODYNAMICS
Other related equations
wshaft
W shaft net in
net in
2
pout Vout
pin Vin2
gzout
2
net in
FIRST LAW OF
THERMODYNAMICS
Other related equations
2
out
hL loss
2
in
pout V
pin V
zout
zin hs hL
2g
2g
W shaft net in
PIPELINE PRESSURE
GRADIENT
The change in pressure in any pipeline or
flowline is due to
Head loss associated with frictional effects
which are given in terms of the friction factor,
f.
Elevation change
Change due to any mechanical device such as
pumps or compressors
Internal
PIPELINE PRESSURE
GRADIENT
TOTAL PRESSURE GRADIENT =
fV V
2 gc D
Internal
g
dV
sin V
gc
dL
EXAMPLE 1 PIPELINE
PRESSURE GRADIENT
Determine the pressure at B, when
the pressure at A is 1000 psi
L=10,000
ft
Internal
V=25 ft/s
= 5 lb/ft3
f = 0.01
D = 12
inch
Internal
z2
z1 hs hL
2g
2g
Internal
Internal
V2
hL f
Darcy - Weisbach Equation
D 2g
valid for fully developed, steady, incompress ible pipe flow,
whether th e pipe is horizontal or on a hill.
3.7 Re f
f
1
f
1.74 2 log 2 D
Internal
18.7
f 0.5 Re
Colebrook formula
f 64
Re
Internal
MOODY CHART
Internal
Internal
MINOR LOSSES
Major losses in a straight pipe comes from
the friction losses
Minor losses can also occur and contribute
to the overall head loss of the system.
Head loss information for all components
which contribute to the minor losses are
based on experimental data
The most common method used to
determine these head losses or pressure
drops is to specify the loss coefficient, KL.
Internal
MINOR LOSSES
hL
p
KL 2
1
2
V 2 g 2 V
2
V
p K L2 V , hL K L
2g
1
Internal
MINOR LOSSES
Minor losses come from
Transition sections in pipe for example
flow into a pipe from a reservoir (an
entrance) or out of a pipe into a
reservoir (an exit) - Figure 3,4.
Change in pipe diameter - Figure 5,6.
Internal
MINOR LOSSES
Minor losses come from
Bends in pipe. Losses for this case is due to the
separated region and swirling secondary flow
that occurs because of the imbalance of
centripetal forces as a result of the curvature
of the pipe centerline. Guide vanes can be
used to reduce the loss. Figure 7,8.
Commercially available pipe fittings such as
elbows, tees, reducers, valves and filters.
Table 2.
Internal
MINOR LOSSES
Internal
MINOR LOSSES
Internal
MINOR LOSSES
MINOR LOSSES
Table 2
Internal
EXAMPLE FRICTION
FACTOR
Find the friction factor in a 12-in gas
transmission pipeline, given the
following data:
V = 25 ft/s
D = 12 in
= 0.0018 in
= 5 lb/ft3
= 0.01 cp
1 centipoise = 6.7210 lb/fts
-4
Internal
relative
error
FRICTION FACTOR IN
TRANSITION ZONE?
Transition : 2300 < Re < 4000
The common practice in the industry
is to find the friction factor using the
laminar equation and using the
Moody chart (or the Colebrook-White
equation) for turbulent at the same
Re and interpolate to get the
weighted friction factor
Internal
V = 1 ft/s
D = 12 in
= 0.0018 in
= 60 lb/ft3
= 30 cp
Internal
1 centipoise = 6.7210-4lb/fts
Ans =