Presentation

On

Presented By
Mohammad Khaled Zaman
ID# 07305007
Program-BSEEE

Md. Rashidul Haque

ID# 07305033
Program- BSEEE

IUBAT- International University of Business Agriculture and Technology

Contents
Introduction

Inverter

Objective

Sensor

Organization

Limit Switch

Schematic Diagram of Power Distribution System at

Magnetic contactor

ASM

555 Timer

Load Distribution Chart of ASM

Controlling circuits

Generator

Conclusion

Induction Motor
Circuit breaker
Fuse

Company Overview
Hazraat Amanat Shah Spinning Mills Ltd (ASM) is one of the most renowned
spinning mill in textile industry situated in a place called Vatpara, Norshingdhi.
It is committed in manufacturing, delivering and servicing of high quality
yarn to its customer.
This company is using 2.7 MW power gas generators and 11 KV REB
line.

Objective
To observe different parts of induction motor and generator.
To Study on circuit breaker faults and magnetic conductors.
To Identify different types of problem in sensor, limit switch,
isolator, fuse, timer, relay, transformer, inverter and PLC.
To learn controlling system of various machines.

Organization
Mission & Vision
To produce highest quality fine and super-fine count cotton yarn in the
country.
To provide the best in customer service in the industry.
To ensure consumers rate our yarn as first with regards to loom
efficiency, warping performance, and fabric appearance.

Organization (Cont.)

Organization (Cont.)
Different Units at ASM:

Generator Room

Q.C Lab

Sub-Station unit

Technical store

Blow Room

General Store Room

Carding

Raw Material store

Workshop

AC (Atmospheric condition) Plant

Compressor Room

Office space

Organization (Cont.)
Production flow chart:

Schematic Diagram of Power Distribution System at

ASM.

Load Distribution Chart of

ASM.

Running Load at Present (1-15 item) =2389KW

Running Load will be (1-25 items) = 2389+548(16-25) =2937KW
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Generator
An electric generator is a device that converts mechanical energy to electrical energy is called generator.

Rating of gas generators:

Manufacturer Name: WAUKESHA POWER SYSTEM
Model no: VHP5904 GSID
Serial No: C-94594-901/1
Running Date: 11 October 2004
Weight: 17145 kg
R.P.M: 1000
Phase: 3
Voltage: 415
Hz: 50
P.F: 0.8 lagging
Duty: continuous
KW: 900 KW
Method of voltage Reg.: Auto
KVA: 720 KVA
Amperes: 1650 A
Maximum ambient Temp: 38 o C
Performance class: No overload allowed

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Generator(Cont.)
Starting system of generator:
Gas turbine engine starters must be capable of rotating an
engine up to a speed-at which it becomes self-sustaining.
An electric starter motor
Fuel
An ignition system

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Generator(Cont.)
Troubleshooting of generator:
Problem: On 12 February 2011, generator
engine was misfiring.
Message: Engine misfiring
Solution: We checked ignition coil and found
no problem. Then checked spark plugs and
found defective. We changed spark plug and
start the engine again.

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Induction Motor
Induction motors are used in many industrial, and utility
applications. Motors transform electrical energy into mechanical
energy.

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Induction Motor(Cont.)
Construction of Induction Motor:
There are six main parts of an induction motor such as:
Stator
Rotor
Bearing
End bracket ( bearing housing)
Cooling fan
Frame (yoke)

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Induction Motor(Cont.)
Troubleshooting of an induction motor:
Problem:
On 4 April 2011, in Ring section, driving shaft motor of 9
no. Ring machine was making noise. We checked the motor
and found bearing jam.
Solution:
Then, we changed bearing and measured ampere on running
condition as follows (R-32, Y-31, and B-31) and machine
was running smoothly.

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Induction Motor(Cont.)

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Circuit Breaker
A circuit breaker is a device that automatically breaks an electric circuit
whenever the circuit becomes overload or short circuit occurs.

Function of circuit breaker:

Sense when an over current occurs.
Measure the amount of over current.
Act by tripping the circuit breaker in a time frame
necessary to prevent damage to itself and the associated load cables.

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Circuit Breaker(Cont.)
Select circuit breaker for machines:

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Circuit Breaker(Cont.)
Troubleshooting of a Circuit Breaker:
Problem: On 22 January 2011, circuit
breaker of a Ring machine was not
working .
Cause: Spring was damaged. As a
result, Ring

machine was not running.

Solution: we removed the damaged

circuit breaker and replaced a new one.

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Fuse
A fuse is a safety device which is used to protect electrical circuits from overload
or short circuit
Function of Fuse:
To protect device from over loads and

Using a Fuse in a Circuit:

Short circuit.
To protect a circuit against these
destructive currents.
Automatically disconnects the electrical
equipment from the power source.

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Fuse(Cont.)
Troubleshooting of a Fuse:
Problem: On 18 February 2011, 5 no drum of an
Auto cone machine was not running.
Cause: There is no power in a drum circuit. Then,
we checked the fuse with the multimeter and found it
damaged.
Solution: We changed the fuse and finally been able
to run the drum.

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AC drive or inverter is a

Invert
erwhich is
device

used to control the speed of an induction

motor.
Troubleshooting of an Inverter
Problem: On 27 January 2011, temperature of
an inverter of 16 no Ring machine increased.
Cause: Cooling fan was damaged which
caused increase in temperature.
Solution: We changed the cooling fan and run
the machine again.

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Sensor
One type of feedback frequently needed by industrial-control systems is the
position of one or more components of the operation being controlled. Sensors
are devices used to provide information on the presence or absence of an
object.
Classification of Sensor:
PNP sensor
NPN sensor

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Sensor(Co
nt.)
Troubleshooting of Sensor:
Problem: On 28 March 2011,Unifloc (A11)
machine in blow room section stopped operation
by showing message, Collision Protection Rear
300.
Cause: Door sensor was displaced.
Solution:

We adjusted sensor and run the

machine..

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Limit
Switch
Limit switch is a device used to provide information on the presence of an object.
Construction of Limit Switch:
Actuator
Operating head
Switch body
Troubleshooting of Limit Switch:
Problem: On 16 March2011, the Unimix machine was stopped.
Cause: Limit switch B32 is open.
Solution: We identified B32 Limit switch and checked it with meter.
We found out that, limit switch was damaged. Then, we removed the
damaged limit switch with a new one.
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Magnetic Contactor
A contactor is an electrically controlled
switch used for switching a power circuit,
similar to a relay except with higher
current ratings.
Function of Contactor:
When electricity flows through the magnetic contactor, it causes
the electromagnet to generate a strong magnetic field.
This field pulls the iron core into the coil, and creates an electrical arc.
Electricity passes in through one contact and into the contactor's parent
device in this manner.

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555 Timer
Timer IC can be used for triggering applications and also
can be used as a square wave generator.

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Control circuit of
exhaust fan

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Control circuit of forward reverse

connection

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Control circuit of auto star delta

connection

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Control circuit of high speed low speed

connection

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Control circuit of automatic

boundary lights

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Conclusion
During the period of our internship, we have learnt function of various
types of electrical equipment such as induction motor, Relay, magnetic
contactor, limit switch, sensor etc.
In addition to that, we have learnt about control system of various
machines as well as identifying the problem and possible solution.
Within this period we have applied our theoretical knowledge in the
practical field and have also learnt about how loads are being distributed
throughout the different sections in spinning mills.

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