Professional Documents
Culture Documents
Agenda
Problem Overview
Project Objectives
Customers and Users
Project Flow Chart & Plan
Engine Model Overview
Design Options
Design Feasibility
Next Steps
Questions & Discussions
Background
Noise abatement - growing field
Formula SAE Sound Constraints
Conventional Methods Reduce
Performance
No RIT Background in this Field
Multiple Applications Possible
Customer:
Users:
Dr. Nye
Formula SAE Team
EE 2010-2 Team
Project Scope
Project Deliverables
Engine Sound Model
ANC System Constraints
Demonstrator for ImagineRIT
Project Overview
Project Breakdown
Research
Topics
Electrical
(ANC)
NOISE
REDUCTION
Analyze
SAE Engine
Mechanical
Proposals
Research
Topics
Specs &
Documents
Sound
Electrical
(ANC)
NOISE
REDUCTION
Sound
Generation
Mechanical
Proposals
Analyze
SAE Engine
Passive
Active
Gather Data
(Engine Characterization)
Resonator
Absorptive
Resonator
Internal
Combustion
Engine
Current
Muffler/Exhaust
Systems
Customer Needs
Engineering Specifications
Relationship Diagram
ES 1
ES 4
ES 7
Component Costs
The Plan
ID
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Task Name
Project Planning
Obtain Customer Needs (continuous)
Define Engineering Specifications
Create Preliminary Plan
Define Possible Risks (preliminary)
Create / Define Team Norms & Values
Choose Team Leader
Benchmarking / Research
Physics of Sound
Sound Measurement
Internal Combustion Engine
Current Noise Reduction Methods
Concept Generation (Noise Reduction)
Contact Acoustics Experts (D-R & Dr. Wyffels)
Validate Assumptions
Become Familiar with Sound in Mufflers
Research Absorption Materials - Muffler Design
Research Anti-Phase Design
Create List of Design Options
System Analysis
Feasibility Study of Available Designs
Risk Assessment - Updated
Obtain Actual Sound Exhaust Recording & Measurements
Create Visual Aids - Exhaust System Layout (black boxes)
Compile Presentation & Practice
Perform System Level Design Review
Duration
Start
Finish
15 days
8 days
8 days
1 day
1 day
1 day
1 day
7 days
7 days
7 days
7 days
7 days
10 days
2 days
2 days
12 days
2 days
7 days
4 days
5 days
3 days
1 day
2 days
1 day
2 day
1 day
Fri 9/10/10
Fri 9/10/10
Fri 9/17/10
Thu 9/23/10
Thu 9/23/10
Thu 9/23/10
Thu 9/23/10
Fri 9/10/10
Fri 9/10/10
Fri 9/10/10
Fri 9/10/10
Fri 9/10/10
Fri 9/24/10
Mon 9/27/10
Mon 10/4/10
Fri 9/24/10
Wed 9/29/10
Fri 9/24/10
Fri 10/1/10
Mon 10/4/10
Mon 10/4/10
Wed 10/6/10
Mon 10/4/10
Wed 10/6/10
Wed 10/6/10
Fri 10/8/10
Fri 9/24/10
Fri 9/17/10
Fri 9/24/10
Thu 9/23/10
Thu 9/23/10
Thu 9/23/10
Thu 9/23/10
Thu 9/16/10
Thu 9/16/10
Thu 9/16/10
Thu 9/16/10
Thu 9/16/10
Tue 10/5/10
Tue 9/28/10
Tue 10/5/10
Tue 10/5/10
Thu 9/30/10
Thu 9/30/10
Mon 10/4/10
Fri 10/8/10
Wed 10/6/10
Thu 10/7/10
Tue 10/5/10
Wed 10/6/10
Thu 10/7/10
Fri 10/8/10
September
10 17 24
x x x
x x
x x
x
x
x
x
x x
x x
x x
x x
x x
x
x
x
x
x
Concrete Date
Topic
Task
complete task
October
8 15 22 29
x
x
x
x
x
x
x
The Plan
ID
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Task Name
Engine Characterization
Define Process & Inputs
Look at Current Formula car
Determine Sensors & Equipment need
Acquire Sensors & Other Equipment (if needed)
Set-up Formula Car for Testing
Obtain Data from Formula Car
Analyze Data - Create "Map" of engine
Detailed Design Analysis
Update Risk Assessment
Develop Best Mechancial Option(s)
Develop System Layout (Anti-Phase Design)
Develop Packaging (Anti-Phase Design)
Final Design Analysis
Update Risk Assessment
Formalize Engine Characterization results
Compile Data & Information for EE's
Perform Detailed Design Review
Project Review
Perform Project Review
Complete & upload all documentation on EDGE
MSD II Preparation / Planning
Order materials and parts needed
Create Specification Sheet and Summary for EE's
Create WBS and Plan / Schedule
Duration
Start
Finish
7 days
2 day
1 day
1 day
5 days
1 day
1 day
2 days
28 days
1 day
28 days
28 days
28 days
7 days
1 day
2 days
2 days
1 day
1 day
1 day
3 days
7 days
2.5 mo
2 days
6 days
Mon 10/4/10
Mon 10/4/10
Fri 10/8/10
Tue 10/5/10
Tue 10/5/10
Thu 10/14/10
Thu 10/14/10
Thu 10/14/10
Sat 10/9/10
Sat 10/9/10
Sat 10/9/10
Sat 10/9/10
Sat 10/9/10
Wed 11/3/10
Thu 11/4/10
Wed 11/3/10
Wed 11/3/10
Fri 11/5/10
TBD
TBD
Mon 11/15/10
Mon 11/15/10
Mon 11/15/10
Tue 11/16/10
Fri 11/12/10
Thu 10/14/10
Tue 10/5/10
Fri 10/8/10
Tue 10/5/10
Sat 10/9/10
Thu 10/14/10
Thu 10/14/10
Fri 10/15/10
Thu 11/4/10
Sat 10/9/10
Thu 11/4/10
Thu 11/4/10
Thu 11/4/10
Thu 11/4/10
Thu 11/4/10
Thu 11/4/10
Thu 11/4/10
Fri 11/5/10
TBD
TBD
Wed 11/17/10
Wed 11/17/10
Mon 2/28/11
Wed 11/17/10
Wed 11/17/10
September
10 17 24
Concrete Date
Topic
Task
complete task
October
8 15 22 29
x
x
November
5 12 19
Risk Assessment
Risk Assessment
Risk Assessment
Sound is Pressure
http://www.school-forchampions.com/science/noise_cancellation.htm
IC Engine Sources
Pressure Waves
Engine Model
MECHANICAL DESIGN
OPTIONS
Current Design
Glass Pack
Low Flow
Restriction
Low Noise
Attenuation
http://www.eastsidemufflers.com/mufflers.htm
Inner Pipe
Exhaust Gas
Flow
Sound Waves
Holes in pipe
Design #2:
Multi-pass
Exhaust Gas
Flow
Resonating Chamber
Exhaust Gas
Flow
www.stainlessworks.net
www.bundesregierung.de
Foams
Permeability
Pore Size
Level of Reticulation
Absorption Area
Length
Curves
Thickness
Scott Acoustical Laboratories
Foams
www.bundesregierung.de
Absorption Area
Metal Foams
ERGaerospace.com
Rock Wool
Moves laterally
Exhaust Gas
Flow
Resonating Chamber
Exhaust Gas
Flow
ELECTRICAL DESIGN
OPTION
Design #10:
Active Noise Cancellation (ANC)
ANC continued
Feedback Control
http://focus.ti.com.cn/cn/lit/an/spra042/spra042.pdf
Installation Options
CONCEPT SELECTION
Criterion List
Criteria
Importance Importance (%)
3%
Ease of Manufacture
1
3%
Ease of Application
1
30%
Noise Reduction
9
10%
Power Usage
3
3%
System Life
1
10%
Weight
3
10%
Cost
3
30%
Effect on Back Pressure
9
Results
Goal
Oct. 14
Oct. 18
Oct. 22
No Later Than
Oct. 15
Oct. 21
Oct. 25
Oct. 25
Oct. 29
Oct. 22
Oct. 29
Oct. 29
Nov. 1
Sources
http://www.eastsidemufflers.com/mufflers.htm
Picture Sources
Slide 1
http://www.motorcycle-usa.com/photogallerys/03CBR600RReuro_DetG.jpgSlide2
Slide 2
http://www.emspowered.com/
http://www.motorcycle.com/manufacturer/honda/2003-cbr-600-track-test-1225.html
Slide 5
http://www.impactlab.net/2010/07/01/new-drug-could-reverse-hearing-loss-caused-by-loud-noises/
Slide 35
http://www.dirtwerkz.com/images/products/dbdawg/db-Dawg_Black_450.jpg