Condition Monitoring

THERMOGRAPH
Y
Your Success is Our Goal

Maintenance Services

Fault Elimination

Logistics Support

On-call
Service

Reliability Solutions
Calibrati
on

Remote
Monitoring
Repair

CMMS Integration

Material Supply

Automation

Drives

Cleaning and Restoration

Instrumentatio
n

TECHNICAL COVERAGE
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OLM: OnCall-, LogisticsService, Maintenance

IT
Building Systems

Power Engg.
Mechanical

Reliability Solutions Structure

Reliability Solutions

Other methods

Visual Inspections

Bearing Current Analysis

Electrical Testing for

electric machines

Oil Analysis

Thermography

Vibration Analysis

Reliability Engineering

Reliability Review

Embedded in the overall maintenance approach

Thermal
Report
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CMMS

Maintenance
Strategy

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Maintenance
Procedures

Maintenance
Organization

Benefits of a Condition Monitoring

(Thermography)

Increased production capacity through higher equipment

availability
early failure detection and minimized unplanned downtime
reduced duration of major shuts down

Reduced maintenance costs

less overall maintenance effort
reduced cost-intensive corrective maintenance
improved personnel utilization
improved planning of major shutdowns

. . .
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What is infrared Thermography?

Infrared Thermography allows us to see the thermal ,or

heat energy, that is radiated by objects.
The infrared camera converts heat energy into
meaningful temperatures.

Industrial Solutions and Services

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Industrial Solutions and Services

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THERMOGRAPHY IS BASICALLY A DETECTION PROCEDURE.

IT IS A PASSIVE AND NON INTRUSIVE TECHNIQUE.

AS WE KNOW THAT EVERYTHING IN WORLD ABOVE -273 C i.e ABSOLUTE ZERO RADIATE A SORT OF THERMAL RADIATIONS.

IF WE LOOK INTO THE ELECTROMAGNETIC SPECTRUM, WE FOUND FIRST GAMMA THEN X-RAYS, ULTRAVIOLET, VISIBLE, INFRARED, MICROWAVES
AND AT LAST RADIO WAVES.

THERMAL RADIATION CONTAINS VISIBLE AND INFRARED PORTION OF ELECTROMEGNETIC RADIATION. THERMOGRAPHIC CAMERA ACTUALLY
COLLECT INFRA RED RADIATION.

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Why Infrared Thermography?

Advantages

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Non-contact

No need to stop the machine

No shut down require

Non-interference with process/product

Used through hazardous atmospheres and temperatures

Portable equipment

Safe for Human being

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Electrical Inspections
Poor Primary Breaker Lug to Base Tab Connector or Internal
Breaker Heat Source

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Electrical Application

43.7C

Switch Gear

Fuse boxes

Electrical connectors

Insulation

Transformers

Termination points of circuit breakers

Termination points of Generators.

Loose connection

Monitoring Electrical Load.

Damaged insulation cable.

40
SP01

35

30

25
22.7C

Industrial Solutions and Services

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Transformers
Electrical connections
Insulators
Thermal profile
Operating temperature
Liquid Level

The anomaly, or absence of temperature, indicates a problem with low oil levels.
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MECHANICAL APPLICATION

Monitoring Refraction in combustion chamber,

oven, furnaces.
Monitoring bearing and motor temperature.
Insulation breakup
Leakage of hot gases from gas turbine.
Leakage of steam: Steam turbine, boilers,
piping, valves, etc.
Heat loess from air conditioning system can be
detected.

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TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGES

REMARKS : NOT ACCEPTABLE CONDITION

The anomaly, or absence of temperature, indicates a problem

with low oil levels.
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TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGES

REMARKS : NOT ACCEPTABLE CONDITION OF ELECTRIC PANEL

Thermograp
hy

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TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGES

REMARKS : NOT ACCEPTABLE CONDITION OF ELECTRIC PANEL

Thermograp
hy

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TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGES

REMARKS : NOT ACCEPTABLE CONDITION ( HEAT LOSS)

Industrial Solutions and Services

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OLM: OnCall-, LogisticsService, Maintenance

TEST SAMPLE INFRA RED IMAGES WITH REAL IMAGES

REMARKS : NOT ACCEPTABLE CONDITION

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BU OLM (OnCall-, LogisticsService, Maintenance)

Siemens Pakistan Engineering Co. Ltd.
Industrial Solutions & Power Generation Division (ISP)
P.O. Box 7158, B-72, S.I.T.E., Karachi-75700
Tel:(021) 2574910-19 (Ext.4379), Fax: (021) 2573854

Call Centre:(92-21) 111066077

Website: http://www.siemens.com.pk Service Email: service.centre@siemens.com.pk

Industrial Solutions and Services

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