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Mechanical Properties
Lesson Objectives
When you finish this lesson you will
understand:
Peel Chisel and Tensile Mechanical
testing techniques
Factors which effect performance in
these mechanical tests
The importance of these test for part
design
Learning Activities
1. View Slides;
2. Read Notes,
3. Listen to lecture
4. Do on-line
workbook
Keywords
Peel Test, Chisel Test, Tensile Shear Test, Multiple Nugget Test,
Weld Bond Tensile Test, Coupon Dimensions, Weld Spacing,
Electrode Conditioning, Button Shape, Plastic Hinge
Distance x can
cause a wide
variation in load
results, thus peel
test can NOT be
used with
confidence to
develop
mechanical
property data
Area = Energy
Static Toughness
Promotes Full
Nugget Pull-Out
Promotes Partial
Nugget Failure
Weld Time
Weld Current
Chisel Test Tends to Expose Nugget Closer to Fusion Line
Nugget
Diameter
Tensile
Shear
Increased Tensile Shear
Nugget Diameter
Sheet Thickness
BM Strength
Nugget
Pullout
Increase BM Strength
Interfacial Failure
Increased BM Strength
Increased Tensile
Shear
Pollard, Spot Welding Characteristics of HSLA,
Welding Journal, Aug 1974
Nugget
Dia
Tensile
Shear
Strength
Electrode
Face
Current
Relationship between
Nugget Dia and Strength
Not Current/Strength
10o
30o
Effect of Structure
Tensile Shear Strength Increases when a material is giving the following
Annealed
Bainitic (Heat Treated)
Martensitic (Heat Treated)
Cold-rolled (Lower at higher currents due to HAZ softening)
d = nugget diameter
t = sheet thickness
ysbm= yield strength base metal
yswm = yield strength weld metal
Effect of Coating
Effect of Post
Weld Furnace
Treatment
>0.2% C Steels
Slight loss in strength
No benefit + Expensive
In Machine Q&T
> 0.2 % C Steels
Up to 300% benefit
Must be done correct
<0.2% Carbon
No Benefit
Impact
Tensile Test
Single Nugget Test Tensile Shear
Multiple Nugget Test Tensile Shear
Total Spot Weld Area
Sheet Thickness
Nugget Rotation (spot pattern)
Weld Bonding (Nugget plus Adhesive)
Non-uniform loading on
Outside welds causes
deviation
Tensile Test
Single Nugget Test Tensile Shear
Multiple Nugget Test Tensile Shear
Weld Bonding (Nugget plus Adhesive)
High Modulus
Adhesive Only
Low Modulus
Adhesive Only
Spot Weld Only
Fewer Welds
Adhesive Dominates