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COAL
FLOW(TPH)
AIR
FLOW(TPH)
STEAM
FLOW(TPH)
0
70
110
120
130
140
150
160
170
180
190
200
210
0
56
88
96
104
112
120
128
136
144
152
160
168
0
285
449
490
530
570
615
655
695
735
775
815
858
0
225
350
385
415
450
480
512
545
576
608
640
670
O2 Trimming
0.80
10
0.84
20
0.88
30
0.92
40
0.96
50
1.00
60
1.04
70
1.08
80
1.12
90
1.16
100
1.20
FD FAN :: BIAS
Lag 1
Time
Lag 2
(Sec)
Rate
(%)
0.1
30
10%
0.1
0.1
40
5%
0.1
0.2
60
3%
0.2
0.4
90
2%
0.4
0.6
150
1%
L
E
U
R
F TE
S
A
M
(40 - 60 TPH)
RPM
0
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
10
MILL-AIR
40
40
40
42
44
46
48
50
52
54
56
58
60
60
65
60
60
60
58
56
55
54
52
50
50
48
46
45
44
42
40
40
40 40
35
0
10
12
65
60
60
59
57
55
53
51
49
47
45
43
55
50
45
40
43
60
60
55
50
45
40
43
40
40
40
57
55
53
51
49
47
45
43
41
40
57
35
35
0
10
12
10
12
FUEL MASTER
Feeder Supervision
N
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B TR
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N
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C CO
Combustion Control
COAL
FLOW(TPH)
AIR
FLOW(TPH)
STEAM
FLOW(TPH)
0
70
110
120
130
140
150
160
170
180
190
200
210
0
56
88
96
104
112
120
128
136
144
152
160
168
0
285
449
490
530
570
615
655
695
735
775
815
858
0
225
350
385
415
450
480
512
545
576
608
640
670
120.00
100.00
80.00
60.00
40.00
20.00
0.00
0.00
50.00
100.00
150.00
200.00
250.00
1.72
3.44
5.16
6.88
8.60
6
7
8
9
10
10.3
2
12.0
4
13.7
6
15.4
8
17.2
MS
FLO
W
5.50
11.0
1
16.5
1
22.0
2
27.5
2
33.0
2
38.5
3
44.0
3
49.5
4
55.0
COAL (TPH)
@
Coal Rate :
0.50
COAL (TPH)
@
Coal Rate :
0.60
COAL (TPH)
@
Coal Rate :
0.70
COAL (TPH)
@
Coal Rate :
0.80
COAL (TPH)
@
Coal Rate : 0.90
0.86
1.03
1.20
1.38
1.55
1.72
2.06
2.41
2.75
3.10
2.58
3.10
3.61
4.13
4.64
3.44
4.13
4.82
5.50
6.19
4.30
5.16
6.02
6.88
7.74
5.16
6.19
7.22
8.26
9.29
6.02
7.22
8.43
9.63
10.84
6.88
8.26
9.63
11.01
12.38
7.74
9.29
10.84
12.38
13.93
8.60
10.32
12.04
13.76
15.48
Combustion Control
Combustion Control
Boiler tuning is something of a balancing act. The Boiler controls the Turbine
throttle pressure by modulating the boiler firing rate. This means that the
amount of fuel and air that is going into the furnace is increased or decreased
depending on whether the Turbine requires more or less steam pressure.
The main object of the Combustion Control System is to keep steam pressure
stable and response the load changes rapidly, achieve optimum combustion
efficiency and keep furnace negative pressure stable.
There are basically three nos. of corrections (Steam Flow Correction, Drum Pr.
Correction & Turbine I/L Pr. Correction) are added & converted into Coal
(BM_COAL) as per Curve (Steam Flow Vs. Coal Flow) in Combustion Control
System. Finally the objective of Combustion Control System is to generate a
demand signal for Fuel (BM_COAL) and Air Flow Controls (BM_AIR).
BM_COAL = Coal
Coal (Drum Pr. Correction)
+ Coal
The key to tuning the Boiler Master is balancing the Proportional, Integral
& Derivative action of the controller so that the pressure is maintained
with good control, moves toward the set point in a timely manner &
correctly anticipates the movement of the error signal. In general, the
Proportional gain will be fairly large, the Integral action slow & the
Derivative gain in the controller should be relatively small.
: 0.5
: 5.504
3.
4.
ACTUAL COAL
with the help of BIAS.
5.
Combustion Control
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THANK YOU
Kolaghat Thermal Power Station,