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HPBP LPBP System &

APRDS
Date :
2015
Time :
Venue :

Power Sector : Technical Services


Boiler Group

November 27,
09:30 AM
CBIP, Gurgaon

Presentation Plan

HPBP-LPBP System:
Requirement
Advantages
Scheme
RH Protection Logic
HPBP System
P&ID
Schematics
HPBP Valves
OSU
Servovalves
Control Scheme & Philosophy
Interlocks & Protections
Power Sector : Technical Services
Boiler Group

Presentation Plan

LPBP System
P&ID
Schematics
LPBP Valves
OSU
Control Scheme & Philosophy
Interlocks & Protections
APRDS
Requirement
P&ID
Schematics
Control Scheme & Philosophy
Interlocks & Protections
Power Sector : Technical Services
Boiler Group

HPBP LPBP
System

Power Sector : Technical Services


Boiler Group

HPBP LPBP System: Requirement

Smooth startup of steam turbine


Safe shutdown of steam turbine
Safe and controlled operation during sudden load rejection
House load operation

Power Sector : Technical Services


Boiler Group

HPBP LPBP System: Advantages

Fast startup of steam turbine


Quick response to load variation especially load reduction
Turbine trip does not always results in boiler trip
Reduction in DM water consumption during steam dumping
Minimizes popping of safety valves in case of operational
disturbances
Ensuring adequate flow through RH circuit in case of
operational disturbances as well as during startup
Makes house load operation possible

Power Sector : Technical Services


Boiler Group

HPBP LPBP System: Scheme

HPBP LPBP System Scheme

Power Sector : Technical Services


Boiler Group

RH Protection Logic
(Typical)

Power Sector : Technical Services


Boiler Group

HPBP
System

Power Sector : Technical Services


Boiler Group

HPBP System: P&ID


(Typical)

Power Sector : Technical Services


Boiler Group

HPBP System: Schematics


(Typical)

Power Sector : Technical Services


Boiler Group

HPBP System: HPBP Valve (BP)

Typical M/s BHEL Make)

Power Sector : Technical Services


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HPBP System: HPBP Valve (BP)

Typical M/s BHEL Make)

(contd.)

1. DESIGN PRESSURE

166.2 kg/cm2

2. DESIGN TEMPERTURE

545C

3. MAX. FLOW

204 TPH at 150 kg/cm2 & 537C

4. VALVE TYPE

COMBINED PERSSURE REDUCING


AND DESUPERHEATING VALVES

5. BODY MATERIAL

SA 182 F22 (2 1/4%Cr. 1% Mo STEEL)

6. VALVE SEAT

SA 182 F22 (HARDFACEDWITH HS25)

7. VALVE STEM
X19CrMo VNbN 111 11% Cr, 1% Mo STEEL
8. PRESSURE SEAL PLUG SA 182 F22 (2 1/4% Cr, 1% Mo STEEL)
9. JET CAGE
SA 182 F22 (2 1/4% Cr, 1% Mo STEEL)

Power Sector : Technical Services


Boiler Group

HPBP System: HPBP Valve (BP)

Typical M/s BHEL Make)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: HPBP Spray Valve (BPE)

Typical M/s BHEL Make)

Power Sector : Technical Services


Boiler Group

HPBP System: HPBP Spray Valve (BPE)

Typical M/s BHEL Make)


1. DESIGN PRESSURRE

(contd.)
281 kg/cm2

2. DESIGN TEMPERTURE 170C


3. MAX. FLOW

39.2 TPH at 170 kg/cm2 & 141.5C

4. VALVE TYPE

ON-OFF AND FLOW CONTROL

5. BODY MATERIAL

SA 105(CARBON STEEL)

6. VALVE SEAT

STELLITE - 6

7. STEM

X19CrMo VNbN 111


11% Cr,1% Mo ALLOY STEEL

Power Sector : Technical Services


Boiler Group

HPBP System: HPBP Spray Valve (BPE)

Typical M/s BHEL Make)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: OSU

chematic (Typical M/s BHEL Make)

Power Sector : Technical Services


Boiler Group

HPBP System: OSU

Typical M/s BHEL Make)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: OSU

Typical M/s BHEL Make)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: OSU

Typical M/s BHEL Make)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: OSU

(Typical M/s CCI Make)

Power Sector : Technical Services


Boiler Group

HPBP System: OSU

(Typical M/s CCI Make)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: OSU

(Typical M/s CCI Make)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: OSU

(Typical M/s CCI Make)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: Servovalves


ydraulic Actuator (Typical)

Power Sector : Technical Services


Boiler Group

HPBP System: Servovalves

Blocking Unit (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: Servovalves

Servovalve (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

HPBP System: Control Scheme & Philosophy


(Typical)

Power Sector : Technical Services


Boiler Group

HPBP System: Interlocks & Protections


(Typical)
BP Priority Close Conditions
Condenser Vacuum
Downstream Temperature

Power Sector : Technical Services


Boiler Group

Low
: Very High

HPBP System: Interlocks & Protections


(Typical)
(contd.)
BP Fast Open Commands
Turbine Trip
: ON
Generator Breaker
: Open
Turbine Load Shedding Relay
: ON
Emergency Fast Open Pushbutton : Pressed
Control Deviation
: High
Any one of the above & No BP Priority Close Command

Power Sector : Technical Services


Boiler Group

HPBP System: Interlocks & Protections


(Typical)
BP Auto Blocking Conditions
BP Priority Close Command
BP Position Transmitter
OSU-1 & OSU-2 Oil Pressure
MS Pressure Transmitter

Power Sector : Technical Services


Boiler Group

(contd.)

:
:

: ON
Failed
: Very Low
Failed

HPBP System: Interlocks & Protections


(Typical)
(contd.)
BPE Auto Blocking Conditions
BPE Downstream Temperature Transmitter : Failed
BPE Position Transmitter
: Failed
BP Auto Blocking Command
: ON
BPE Downstream Temp Transmitter Deviation : High

Power Sector : Technical Services


Boiler Group

HPBP System: Interlocks & Protections


(Typical)
BD Auto Open Conditions
BP PI Demand
BP-1 or BP-2 open

Power Sector : Technical Services


Boiler Group

(contd.)
:

> 2%
:
> 2%

HPBP System: Interlocks & Protections


(Typical)
OSU
Pump OFF
Pump ON
Pressure VERY HIGH
Pressure VERY LOW

Power Sector : Technical Services


Boiler Group

(contd.)
:
:

> 156 kg/cm2


< 110 kg/cm2
:
> 160 kg/cm2
:
< 100 kg/cm2

LPBP
System

Power Sector : Technical Services


Boiler Group

LPBP System: P&ID


(Typical)

Power Sector : Technical Services


Boiler Group

LPBP System: Schematics


(Typical)

Power Sector : Technical Services


Boiler Group

LPBP System: LPBP Valves

(Typical M/s CCI Make)

Power Sector : Technical Services


Boiler Group

LPBP System: Water Injection Valve (WIV)

(Typical M/s BHEL Make)

Power Sector : Technical Services


Boiler Group

LPBP System: OSU

(Typical M/s CCI Make)

Power Sector : Technical Services


Boiler Group

LPBP System: OSU

(Typical M/s CCI Make)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: LPBP Control Scheme & Philosophy


(Typical)

Power Sector : Technical Services


Boiler Group

LPBP System: WIV Control Scheme & Philosophy


(Typical)

Power Sector : Technical Services


Boiler Group

LPBP System: Interlocks & Protections


(Typical)

Power Sector : Technical Services


Boiler Group

LPBP System: Interlocks & Protections

ntrol Fluid Pump 1 Auto ON (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

ntrol Fluid Pump 1 Protection Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

ntrol Fluid Pump 1 Auto Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

umulator Charging Valve 1 Auto ON (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

mulator Charging Valve 1 Protection Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

umulator Charging Valve 1 Auto Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

SU Circulation Pump 1 Auto ON (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

U Circulation Pump 1 Protection Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

SU Circulation Pump 1 Auto Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

egeneration Pump 1 Auto ON (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

generation Pump 1 Protection Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

generation Pump 1 Auto Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

PSU Fan 1 Auto ON (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

generation Pump 1 Auto Off (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

LPBP System: Interlocks & Protections

HPSU Datasheet (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS

Power Sector : Technical Services


Boiler Group

APRDS: Requirement

Auxiliary steam source for various unit requirements


APRDS acts as a receiving point for auxiliary steam
from various sources such as other operating units,
auxiliary boiler etc.

Power Sector : Technical Services


Boiler Group

APRDS: P&ID
(Typical)

Power Sector : Technical Services


Boiler Group

APRDS: Schematics
(Typical)

Power Sector : Technical Services


Boiler Group

APRDS: Control Scheme & Philosophy


(Typical)

Power Sector : Technical Services


Boiler Group

APRDS: Interlocks & Protections

S PRDS Isolating Valve: (Typical)

Power Sector : Technical Services


Boiler Group

APRDS: Interlocks & Protections

RDS Integral Bypass Valve of Isolating Valve: (Typical) (contd.)

Power Sector : Technical Services


Boiler Group

APRDS: Interlocks & Protections

S PRDS Pressure Control Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections


PRDS Isolating Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

PRDS Main Control Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

PRDS CBV Bypass Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

RDS BP Spray Water Isolating Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

PRDS Spray Water Isolating Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

ray Water Isolating Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

PRDS Main Temperature Control Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

RDS Spray Water Pressure Control Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

RDS Main Temperature Control Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

RDS Spray Water Pressure Control Valve: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

APRDS: Interlocks & Protections

APRDS Alarms: (Typical)

Power Sector : Technical Services


Boiler Group

(contd.)

Thank
You

Power Sector : Technical Services


Boiler Group