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Product development
Additive manufacturing
Globalization
Brutal competition from new industrial low
cost companies in located internationally
Requires new innovation to rapidly adapt
and deliver to the new markets
To overcome adverse competition
Everyone must be involved and cooperate
Effective, clear communication is essential
Information phase
Market research
Analysis of patents
Competing
products
Competing price
points
Demographics
Concept phase
Design modeling step
Virtual model generated
Hand/craftsman
Subtractive
manufacturing
Material removal
Cutting, milling,
shaping, turning
Computer model
Virtual or soft
prototyping
Engineering phase
Find the best and
most
simple
technological
solution
Implement the
initial concept
Prototype of the
product is made
Conventional
formative methods
Product development
process
Five stages
1. Information phase
2. Concept phase
3. Engineering phase
4. Tooling phase
5. Production phase
Conventional
subtractive
manufacturing
Material
removal
Cutting, milling,
shaping, turning
Product development
process
Five stages
1. Information phase
2. Concept phase
3. Engineering phase
4. Tooling phase
5. Production phase
Conventional
formative
methods
Casting,
injection
molding,
compressive
molding, forging
With inconsistencies
the probability of
errors
increases dramatically
Failure cost
of an
aircraft
engine
component
Phases are
preformed
sequentially
Product development
process
Five stages
1. Information phase
2. Concept phase
3. Engineering phase
4. Tooling phase
5. Production phase
Additive Manufacturing
and Lean
Layered manufacturing
Rapid prototyping
Reverse prototyping
Additive manufacturing
steps
CAD file
Stereo lithography convent file
2D slices
Print 2 slide
Repeat Print 2D slice
Remove, post treat.
http://www.wimp.com/functionaltools/
Tessellation
A tessellation is created when a shape is
repeated over and over again covering a
plane without any gaps or overlaps. i.e.
triangles
Gel part
Monome
r
Sol
part
Cross
linked
polymer
Medical applications
Surgical and diagnostic aids
Prosthetic developments
Manufacturing of medically related
products
Tissue engineering