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Introduction to Sourcing

Areej Aftab Siddiqui

Global Sourcing: Shopping the World

Along with competitors Reebok and Adidas, Nike contracts out


nearly all of its athletic shoe production to foreign suppliers.
These firms are best described as brand owners and marketers,
not as manufacturers.

Apple Computer sources some 70% of its production abroad


while focusing its internal resources on improving its operating
system and other software platforms. This approach allows
Apple to use its resources optimally and focus on its core
competences.

Boeing and Airbus rely extensively on global manufacturing


networks, composed largely of independent suppliers.

International Business: Strategy, Management, and the New Realities

Global Sourcing

Global sourcing: the procurement of products or services


from suppliers located abroad for consumption in the
home country or in a third country.
Also called global outsourcing, global procurement or
global purchasing; it amounts to importing.
Involves a contractual relationship between the buyer and
the foreign supplier, in which the performance of a
specific value-chain activity is subcontracted to the firm's
own subsidiary or to an independent supplier.

International Business: Strategy, Management, and the New Realities

Drivers of Global Sourcing

Technological advances, including instant Internet


connectivity and broadband availability

Declining communication and transportation costs

Widespread access to vast information including


growing connectivity between suppliers and the
customers that they serve; and

Entrepreneurship and rapid economic


transformation in emerging markets.

International Business: Strategy, Management, and the New Realities

Decision 1: Outsource or Not?

Managers must decide between internalization and


externalization -- whether each value-adding activity
should be conducted in-house or by an independent
supplier.
Known as the make or buy decision: Should we conduct
a particular value-chain activity ourselves, or should we
source it from an outside contractor?
Firms usually internalize those value-chain activities they
consider a part of their core competence, or which involve
the use of proprietary knowledge and trade secrets they
want to control.

International Business: Strategy, Management, and the New Realities

Business Process Outsourcing (BPO)

The outsourcing of business functions to independent


suppliers such as accounting, payroll, and human resource
functions, IT services, customer service, and technical
support.

BPO includes:
Back-office activities, which includes internal, upstream
business functions such as payroll and billing, and
Front-office

activities, which includes downstream,


customer-related services such as marketing or technical
support.

International Business: Strategy, Management, and the New Realities

Decision 2: Where in the World Should ValueAdding Activities Be Located?

Configuration of value-adding activity: The pattern or


geographic arrangement of locations where the firm
carries out value-chain activities.

Instead of concentrating value-adding activities in the


home country, many firms configure these activities
across the world to save money, reduce delivery time,
access factors of production, and extract maximal
advantages relative to competitors.

This helps explain the migration of traditional industries


from Europe, Japan, and the U.S. to emerging markets
in Asia, Latin America, and Eastern Europe.

International Business: Strategy, Management, and the New Realities

An Example of Worldwide Configuration of Value Chain

The German automaker BMW employs 70,000 factory personnel at 23


sites in 13 countries to manufacture its vehicles.

Workers at the Munich plant build the BMW 3 Series and supply
engines and body components to other BMW factories abroad.

In the United States, BMW has a plant in South Carolina, which makes
over 500 vehicles daily for the world market.

In NE China, BMW makes cars in a joint venture with Brilliance China


Automotive Holdings Ltd.

In India, BMW has a manufacturing presence to serve the needs of the


rapidly growing South Asia market.

BMW must configure sourcing at the best locations worldwide, in


order to minimize costs (e.g., by producing in China), access skilled
personnel (by producing in Germany), remain close to key markets
(by producing in China, India and the United States).

International Business: Strategy, Management, and the New Realities

Contract Manufacturing:
Global Sourcing from Independent Suppliers
An arrangement in which the focal firm contracts
with an independent supplier to manufacture
products according to well-defined specifications.
Nike is a leading example.
Examples

Patheon, a leading contract manufacturers in the pharmaceutical


industry, provides drug development and manufacturing for
pharmaceutical and biotechnology firms worldwide. Patheon
operates 11 factories in North America and Europe, producing
over-the-counter drugs and several of the world's top-selling
prescription drugs for most of the world's largest pharmaceutical
firms.

Benetton employs contract manufacturers to produce


clothing.
IKEA uses contract manufacturers to produce furniture.

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Magnitude of Global Sourcing

In 2005, India alone booked $22 billion worth of


business in answering customer phone calls, managing
computer networks, processing invoices, and writing
custom software for MNEs from around the world.

Global sourcing has created more than 1.3 million jobs


during the past decade for India.

Meanwhile, between 2000 and 2004, some 100,000


service jobs were outsourced each year from the United
States to other countries.

In 2006, IT and business-process outsourcing exceeded


$150 billion worldwide.

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India remains the preeminent destination for offshore


services, with excellence in IT, BPO, and voice services.
The undisputed leader in the field for the past decade,
India is still unrivaled in both scale and skills.
According to the National Association of Software and
Service Companies (NASSCOM), the sector today employs
one million people and represents 25 percent of India's
total exports.
The IT services sector dominates the industry with
exports of $40 billion, followed by BPO exports of $20
billion. In addition to a continually evolving service
portfolio within their core business, leading IT services
firms are expanding their traditional offerings to include
R&D, product development, and other niche services,
drawing on their extensive experience and highly skilled

Benefits of Global Sourcing

Cost

efficiency

Improved

productivity

Technological
Improved
Access

agility to redesign company activities

to skilled personnel

Increased
Access

flexibility

speed to market

to new markets

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Challenges of Global Sourcing

Vulnerability to exchange rate fluctuations

Partner selection, qualification, and monitoring costs

Complexity of managing a worldwide network of partners and a global supply


chain

Limited influence over suppliers manufacturing processes

Vulnerability to opportunistic behavior by suppliers

Limited ability to safeguard intellectual assets

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Global Supply Chain Management

Global supply chain: the firms integrated network of


sourcing, production, and distribution, organized on a
world scale, and located in countries where competitive
advantage can be maximized.

Sourcing from numerous suppliers scattered around the


world requires efficient supply-chain management.

Third party logistics providers (3PLs) as well as


independent logistics service providers such as FedEx,
TNT, and UPS are useful facilitators.

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Case Study 1 Buying Components in Global Markets


Ford differentiate between key and non-key parts in terms of whether they are sourced locally
or globally. Thus there is no point shipping low unit cost items such as brackets, but critical
and more expensive items such as an injection pump are sourced globally. Prices would be
obtained from various suppliers, converted into dollars at current exchange rates, costs of
freight etc. added, to give a delivered price to several plants. Commitments may be made for 34 years, but decisions about parts for new models could have implications for up to 15 years,
so risk factors would be subjected to sensitivity analysis to test the effect of future changes, for
instance, in exchange rates.
Ford do not buy much from Japan as it is very expensive. However there is now a tendency for
Japanese parts suppliers to locate in Europe. Thus, just as Bosch are making starter controls in
South Wales, Nippondenso have set up a plant to make electronic controls in Portugal.
Source: Interview, Lead Buyer, Ford UK

Features of Global Supply Chain Management

Costs associated with physically delivering a product to an


export market may account for as much as 40% of total
cost.

Experienced firms use information and communications


technologies (ICTs) to streamline operations, reducing
costs and increasing distribution efficiency.

Logistics involves physically moving goods through the


supply chain. Incorporates information, transportation,
inventory, warehousing, materials handling and similar
activities associated with the delivery of raw materials,
parts, components, and finished products.

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Transportation Modes

International logistics typically involves multiple


transportation modes.

Land transportation is handled via highways and railroads

Ocean transportation is handled via large container ships.

Air transportation involves commercial or cargo aircraft.

Ocean and air transport are common in international business


because of long shipping distances. Ocean transport is the
most common and cheapest transportation mode.

Ocean transport was revolutionized by the development of


20- and 40-foot shipping containers.

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Risks in Global Sourcing


1. Less-than-expected cost savings. Conflicts and problems
arise from various sources.
2. Environmental factors. Examples include exchange rate
fluctuations, trade barriers, macroeconomic events, high
energy costs, labor strikes
3. Weak legal environment. Can affect protection of
intellectual property, eroding key strategic assets.
4. Risk of creating competitors
5. Inadequate or low-skilled workers
6. Erosion of morale and commitment among home-country
employees due to outsourcing jobs
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Strategies for Minimizing Risk


1. Go offshore for the right reasons. The best rationale is strategic, such as enhancing the
quality of offerings, improving productivity, and freeing up core resources.
2. Get employees on board. Poorly planned sourcing projects creates unnecessary tension
with existing employees.
3. Choose carefully between a captive operation and a contract with outside
specialists. Strike the right balance between what to make, and what to buy.
4. Choose countries and suppliers carefully. There are many options to choose from; A
sourcing broker can help.
5. Invest in supplier development and collaboration
6. Proactively safeguard interests, such as key assets and the firms reputation

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Potential Harm and Ethical Issues

Global sourcing can lead to three major problems in


the home country:
Job losses
Reduced national competitiveness
Declining living standards

MNEs may be ineffective or indifferent about:


protecting the environment
promoting human rights
labor practices and working conditions abroad

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Public Policy Towards Global Sourcing

It is impractical to adopt a unilateral policy against global sourcing.

Rather, it is usually better to mitigate the harm that global sourcing can
cause.

Offshoring is a process of creative destruction. It creates new advantages


and opportunities, while eliminating certain types of jobs and adversely
impacting particular economic sectors and segments of the economy.

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Helpful Public Policy Initiatives


Guiding employment towards higher value-added jobs
(e.g., by stimulating innovation)
Keep the cost of doing business low (e.g., via
appropriate economic and fiscal policies,
encouraging innovation, keeping cost of capital low)
Ensure a strong educational system, including
technical schools and well-funded universities that
supply engineers, scientists, and knowledge
workers.
Maximize worker flexibility to help those who lose
jobs find other positions.
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Definitions

International purchasing

Commercial purchase transaction between buyer and supplier in different


countries

Global sourcing

Proactively integrating and coordinating common items and materials,


processes, designs, technologies, and suppliers across worldwide purchasing,
engineering, and operating locations

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Why Source Worldwide?

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Barriers to Worldwide Sourcing

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Lack of Knowledge and Skills

Ignorance of intricacies of global sourcing

How to identify potential sources of supply

Documentation issues

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Documentation Requirements

Letters of credit

Inspection certificates

Multiple bills of lading

Certificates of insurance coverage

Dock receipts

Packing lists

Import licenses

Commercial invoices

Certificates of origin

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Resistance to Change

Established, routine sourcing patterns

Shifting from longstanding suppliers

Domestic market nationalism

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Longer Lead Times

Extended material pipelines

Forecasting over longer time horizons

Need to more closely manage delivery dates

Possibility of transit and/or customs delays

Greater logistical, political, and financial risks

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Other Barriers

Offshore business practices

Language

Culture

More difficult negotiations

Need to more closely manage delivery and engineering changes

More difficult interpersonal relationships

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Currency Fluctuations

Daily or hourly fluctuations

Need to understand highly complicated financial options

How to price purchases

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Increased Supply Risks

Need for critical assessment

Prior to sourcing

Look at more than just price

Types of risks vary between different countries

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Overcoming Barriers to Worldwide Sourcing

Education and training

Publicizing success stories

Globally linked technologies

Supplier providing U.S.-based support personnel

Measurement and reward systems

Third-party intermediaries or agents

Top management support

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Developing a Worldwide Sourcing Program

No suitable domestic supplier exists

Competitors are gaining competitive advantage from overseas suppliers

Triggering events in supply markets

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Developing a Worldwide Sourcing Program

Information about worldwide sources

Supplier qualification and selection issues

Understanding cultural issues

Language and communication differences

Logistical issues

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From Domestic to International

Legal systems

Countertrade requirements

Costs associate with international purchasing

Managing currency risks

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Triggering Events

Supply disruption

Rapidly changing currency exchange rates

Declining domestic supply base

Inflation within home market

Sudden emergence of worldwide competitors

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Information about Worldwide Sources

Worldwide sourcing directories

Trade shows

Intermediaries and organizations

Trading companies

Third-party support

Trade consulates

Foreign nationals

International purchasing offices (IPOs)

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Role of IPOs

Identify potential suppliers

Solicit quotes or proposals

Expedite and trace shipments

Negotiate supply contracts

Obtain product samples

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Manage technical and commercial


concerns

Represent the buyer to suppliers

Manage counter-trade
requirements

Perform supplier site visits

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Understanding Cultural Issues

Culture is sum of all understandings that govern human interaction in


society

Language

Religion

Values and attitudes

Customs

Social institutions

Education

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Values vs. Behavior

Values

Shared beliefs or group norms that are internalized

Affect the way people think

Behavior

Based on values and attitudes

Affect the way people act

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Language Differences

Communicating purchase requirements clearly and effectively

Not everyone speaks and understands English the same way Americans do

Message speed

Level of content

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Recommendations from An Expert

If supplier is using English as second language, buyer should be responsible


for preventing communication problems

To aid in communication

Speak slowly

Use more communication graphics

Eliminate jargon, slang, and sports and military metaphors

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Recommendations from An Expert

Bring interpreter to all but the most informal meetings

Allow extra day to educate interpreters on your issues and vocabulary

Document, in writing, conclusions and decisions made in a meeting before


adjourning

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Logistical Issues

Extended pipelines

Additional planning and management required

Shipping delays are to be expected

Often less capable transportation infrastructure

Role of INCOTERMS

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INCOTERMS 2010
Location
Seller
Premise

Export
Formalities

Named
Place or
Terminal

Loading
Port of
Shipment

On Board
Ship/Rail/
Plane

Discharge
Port of
Arrival

Named
Place or
Terminal

Import
Formalities

Buyer
Premise

Ex Works
(EXW)

Seller
***

Buyer

Buyer

Buyer

Buyer

Buyer

Buyer

Buyer

Buyer

Free Carrier
(FCA)1

Seller
***

Seller

Seller
***

Buyer

Buyer

Buyer

Buyer

Buyer

Buyer

Free
Alongside
Ship
(FAS)

Seller

Seller

Seller

Seller
***

Buyer

Buyer

Buyer

Buyer

Buyer

Free on
Board
(FOB)

Seller

Seller

Seller

Seller

Buyer
***

Buyer

Buyer

Buyer

Buyer

Cost &
Freight
(CFR)

Seller

Seller

Seller

Seller

Buyer
***

Buyer

Buyer

Buyer

Buyer

Cost,
Insurance,&
Purchasing & Supply Chain
Management,Seller
5e
Seller
Freight
(CIF)

Seller

Seller

Buyer
***

Buyer

Buyer

Buyer

52Buyer

Freight
Responsibilit
y

INCOTERMS 2010
Location
Seller
Premise

Export
Formalities

Named Place
or Terminal

Loading Port
of Shipment

On Board
Ship/Rail/
Plane

Discharge
Port of
Arrival

Named Place
or Terminal

Import
Formalities

Buyer
Premise

Carriage Paid
to
(CPT)2

Seller
***

Seller

Buyer

Buyer

Buyer

Buyer

Buyer

Buyer

Buyer

Carriage &
Insurance to
(CIP)2

Seller
***

Seller

Buyer

Buyer

Buyer

Buyer

Buyer

Buyer

Buyer

Delivered at
Terminal
(DAT)

Seller

Seller

Seller

Seller

Seller

Seller
***

Buyer

Buyer

Buyer

Delivered at
Place
DAP)

Seller

Seller

Seller

Seller

Seller

Seller

Seller
***

Buyer

Buyer

Delivered
Duty Paid
(DDP)

Seller

Seller

Seller

Seller

Seller

Seller

Seller

Seller

Seller
***

Freight
Responsibility

Purchasing & Supply Chain Management, 5e

Notes:
*** Where risk passes
1 Delivery can occur at seller premise or place of departure
2 Risk passes from seller to buyer when the goods are delivered to the first carrier
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Legal Issues

Common law vs. codified or civil law

Different levels of protection for the buyer

Role of trust and personal relations

Intellectual property issues

U.N.s Convention on Contracts for the International Sale of Goods (CISG)

World Trade Organization (WTO)

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U.S. Foreign Corrupt Practices Act

Designed to prevent companies from making questionable or illegal


payments to foreign officials, politicians, and political parties to secure or
retain business

Applies to U.S. citizens and their agents

Requires accurate recordkeeping and adequate controls

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U.S. Foreign Corrupt Practices Act

Also applies to foreign nationals who make such payments while in U.S.

No dollar threshold amount

Enforcement focuses on intent

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Countertrade Requirements

Refers to all international trade where there is full or partial exchange of


goods for goods

Purchasing is often responsible for negotiating and managing countertrade


agreements

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Reasons for Countertrade

Some countries lack hard currency

Countertrade provides means to sell products in that country

Factors

Typically involve large dollar amounts

Found in countries with perceived low or non-differentiated (commodity-like)


goods

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Types of Countertrade

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Barter

Straight exchange of goods for goods with no exchange of currency

Involves single contract

Usually relates to specific transaction and covers shorter period of time

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Counterpurchase

Requires selling firm to purchase specified amount of goods from country that
purchases its products

Generally percentage of original sale

Involves products unrelated to companys primary business

Issue of disposition of goods

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Offset

Closely related to counterpurchase

Generally percentage of original sale over specified period

Allowed to offset its countertrade requirements with any company or industry


more flexible

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Buy-Back

Sometimes called compensation trading

Occurs when

Building a plant in third world country or

Providing services, equipment, or technology to support a plant

Building company agrees to buy back some or all of plants output as


payment

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Switch Trading

Occurs when selling company agrees to accept goods from buying country as
partial payment

Company may decide to utilize third-party to sell or market goods

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Costs Associated with International


Purchasing

Comparable costs

Similar to costs in domestic sourcing

Purchase price

Tooling charges

Transportation from supplier to buyer

International transaction costs

Additional costs over and above domestic sourcing

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International Transaction Costs

Base price

Port terminal and handling fees

Tooling

Customs brokers fees

Packaging

Taxes

Escalation

Communication costs

Transportation

Payment and currency fees

Customs duty

Inventory carrying costs

Insurance premiums

Payment terms

Fees and commissions

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Letters of Credit

Assure supplier that it will be paid for shipment

Issued by the buyers bank to suppliers bank when LOC terms are fulfilled

Paid when accurate and appropriate documents are presented to buyers bank

Revocable vs. irrevocable

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Port Terminal and Handling Fees

Unloading of cargo

Administrative services of port authority personnel

General use of port

Temporary storage for goods awaiting customs and/or documentation


clearance

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Measures to Deal with Currency Risk

Purchase in U.S. dollars

Sharing currency fluctuation risk

Currency adjustment contract clauses

Delivery-triggered vs. time-triggered

Currency hedging

Finance department expertise

Tracking currency movements

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Currency Hedging

Form of risk insurance that can protect both parties

Option

Seeks risk aversion, not monetary gain

Buy or sell foreign currency at certain future rate

Forward exchange contract

Agreement to pay pre-established rate for currency in future

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Moving to a Global Sourcing Philosophy

Domestic purchasing

Level I no foreign purchases

International purchasing

Level II foreign purchases as needed

Level III part of strategic sourcing

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Purchasing & Supply Chain Management, 5e

Moving to a Global Sourcing Philosophy

Global sourcing

Level IV integration and coordination of global sourcing strategies across


worldwide business units

Level V integration and coordination of global sourcing strategies with other


functional groups

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Global Sourcing Success Factors

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Future Trends in Global Sourcing

Development of higher level skill sets

Need to reach agreement on global performance measures

Need to establish integrated systems

Continued development and refinement of global sourcing strategies

Greater internal integration

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Future Trends in Global Sourcing

Seeking suppliers highly capable of conducting global business

Shift from component sourcing to subsystems, systems, and services sourcing

Continued cost reduction pressures

More suppliers in low-cost, emerging markets

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