Industrial Training In Bell

Group Company ( Palm Oil

Mill )

Prepared by Muhammad Herwan Bin Md Razak

Bachelor In Engineering Mechanical
50218114194

History Palm Oil Mill

BELL Group begun with the acquisition of one palm oil
mill in Batu Pahat, Johor in 1986. Our first venture was
in a small palm oil mill, beginning as a small business
offering conventional crude oil milling services to oil
palm small holders, dealers as well as estates.
In 1995, a subsidiary Kilang Sawit United BELL was
awarded a grant to apply proven technologies in the
conservation of energy. This was the first mill in the
palm oil industry to receive such a grant.
BELL Group was the first palm oil mill to receive a
grant from EC-Asean Cogen Programme in 1995 for full
implementation of cogeneration.

Bell Group Oil Mill

 Company Vision
Spearheading our innovations to revolutionize the palm oil
industry to pave the way for a green economy in respect to
environment, personal and social development.
Company mission
To produce the highest quality environmentally-friendly
palm oil products for customer satisfaction by linking
knowledge, innovation, information technology, process &
people towards a sustainable palm oil industry.
Taking bold initiatives to make historical breakthrough to
totally green and beautify the palm oil industry for a lasting
competitive advantage, sustainable growth and recurring
profit and to de-carbonized the nations electrical and gas
grids.

Organization Bell Sri Linggi

Company

Introduction
Function oil mill
a. Produce oil and palm kernel as much as
possible
b. Produce the highest quality products
c. Generates production losses as low as possible
d. Using lowest operating costs
The capacity of this mills varies between 30 -45
tons FFB/h.

Flow process from fresh fruit bunches to crude palm

oil and kernel

Sterilizer machine

Digestion and press process

Thresher drum and striping process

Boiler station

BENEFITS OF MATERIAL
BALANCE

Maximum efficiency of machine

Optimum capacity of machine
Control of product losses
High conformance in process consistency
Good quality of products
Low maintenance cost
Minimum breakdown
Good housekeeping, safe & conducive
working environment.
No pollution

Calculation for nut bucket

elevator

NUT ELEVATOR CONCLUSION

Capacity of elevator is not sufficient because it
just can handle maximum of 11% Nut/FFB ratio
against standard requirement of 14%. This also
implies that nut spillage at the elevator is likely
to occur when there is recycling. In other words,
the elevator cannot do 45 tons per hour milling
capacity. So, for improvement we upgrade or
modify this elevator into standard requirement
(14%). Reducing length bucket to bucket or
reduce speed of elevator.

Boiler Pressure Vessel Modification

Pipe
A pressure vessel is a container designed to hold
gases or liquids at a pressure substantially
different from the ambient pressure
This oil mill also use back pressure vessel to
received boiler steam pressure to convert
mechanical energy to electrical energy. ( Gas
from boiler to turbine)
Other than that , boiler pressure receiver also
transfer steam pressure to sterilization process. (
Fresh Fruit Bunch cook or boil)

 Before modification steam pipe line flow from boiler

to boiler pressure receiver

 After modification steam pipe line flow from boiler to

boiler pressure receiver

Result
Before modification chart

After modification chart

Conclusion after
modification

Result show that the steam pressure on the

sterilizer chart more consistent and make
more efficient when fresh fruit bunch do
sterilization process. Figure show consistent
steam pressure chart doing sterilization
process.

Critical Machine Check

sheet
Objective - To minimum break down time in
this oil mill.
For information this oil mill have single and
critical line machine. If one of them break
down , this factory will stop the operation or
give high effect in this oil mill operation.
So, one or two worker will responsibility to
check machine condition to avoid breakdown
before oil mill start the operation.

Data collected for 6 working

days

Method to completely check

sheet
1. List all single line machine in this oil mill
2. Identify single line machine that can cause
breakdown and list into critical line machine
3. Identify and list part of critical line machine
4. Make sure all part of critical line machine have
spare item
5. Do critical line machine check sheet
6. Give some instruction to worker before doing
check sheet
7. Make sure all job done and this check sheet
must sent to mill manager in daily

Conclusion
On the whole, this industrial training was
useful experience for me. I have gained new
knowledge, skills and meet great people
Consequently, I completed my internship
with good impression and experiences and I
say that internship was definitely an
introduction to the actual work field for me

End