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Reinforced Concrete Design Fundamentals


NRCS Practice:

National
Engineering
Manual, Part
511 and 536

NRCS Concrete Design Practice follows:


Policy : National Engineering Manual NEM:
Waste Storage Structures
Service Hydraulic Structures
Other Structures

Practice standards: Section 4 of the Field Office


Technical Guide
Engineering Field Manual, Chapter 6
National Engineering Handbook NEH
NEH 6, Section 4 Reinforced Concrete Working Stress
Design
Technical Release:
TR 67 - Reinforced Concrete Strength Design
Specifications
Part 642, Specification 31 & 34

NRCS Practice

California State Office

NRCS Concrete Design Practice also follows industry practice:


Codes
Building Code American Concrete Institute, ACI 318
Environmental Engineering Concrete Structures, ACI
350
Design of slabs on grade, ACI 360
Uniform Building Code
Local Codes

Standards
ASTM (American Standard Testing Materials)
References
PCA (Portland Cement Association)
CRSI (Concrete Reinforcing Steel Institute)
Text Books

California State Office

NOTES:
ACI 350 -01
Includes USD and
WSD
NRCS is in the
process to replace
TR 67 and NEH 6 Concrete Section
with the new
NEH, Part 636

ACI 318

California State Office

Reinforced Concrete Design Fundamentals


REINFORCED CONCRETE IS A
COMBINATION BETWEEN :

Concrete in the
tension zone of the
section is neglected
in the flexural
analysis and design
calculations, and the
tension
reinforcement is
assumed to resist
the total tensile force

CONCRETE
which has a good performance in
Compression but poor in Tension

and
STEEL
which has a good performance
both in Tension and Compression
b

Compression, eC

N.A
d

cover
Tension, eS

As

California State Office

Reinforced Concrete Design Fundamentals


Types of flexural failures :
Tension: rebars yield before concrete fails
Ample warning of failure with deflection and cracking can
occur (As < Asbal)

Compression: concrete fails before steel yields


A brittle failure condition is expected to develop, with little
warning of impending failure (As > Asbal)

Balanced: concrete fails and steel yields simultaneously


No warning (As = Asbal)

California State Office

The compression
stress-strain diagram
provides a most
important factor for use
in deriving equations
for designing
reinforced concrete.
During the loading
process loads in Kg
and the corresponding
strains in mm/mm are
recorded. The loads
are transformed into
direct stresses P/A and
the stress-strain
diagram is then
plotted.

Reinforced Concrete Design Fundamentals


Approximate
strain at
ultimate

Proportion of peak
stress
stress

1
0.8
0.6
0.4
0.2
0
0

0.001

Approximately linear
from zero to 0.5 f c

0.002

Resistance as
load exceeds
ultimate

0.003

0.004

Maximum usable ultimate strain


at the extreme concrete
compression fiber eu = 0.003

Strain
Strain
in/in
in/in

California State Office

ALLOWABLE
STRESSES:

Reinforced Concrete Design Fundamentals


Design Methods:
Working Stress : Based on straight line elastic assumptions

CONCRETE:
Compressive
strength = 4000 psi
Flexure: fc = 0.4fc
Shear: vc =1.1 fc
STEEL:
fs = 20000 psi

n = Es/Ec,

n =503.3 / fc

k = 2pn + (pn)2 - pn
See NEH6, ES-160, 1 of 3

Checking design:
fc = 2M /jkbd2
fs =M / Asjd

jd = d kd/3

j = 1-k/3

p = As/bd

pbal = (fc / 2fs) x k

Ms = As fs j d

Mc =1/2 fcjkbd 2

As = M / fs j d

d = M / 0.5 fc j k b

Balanced section in
working stress design
occurs when concrete
and steel develop their
full allowable stresses
simultaneously.

California State Office

Reinforced Concrete Design Fundamentals

NEH6, ES-160

pbal

California State Office

Reinforced Concrete Design Fundamentals


Design Methods: Ultimate strength : Recognizes the nonlinearity of the
stress-strain diagram at high stress levels

TR 67:
Factored Loads:
1.8 D + 1.8 C
Strength reduction
factors:
Flexion F = 0.90
Shear F = 0.85
Max steel ratio:
Service
Service hydraulic
structures

Mn = fy As(d-a/2) ,

pmax = pshy
Other structures

pmax = 0.5 pbal

or

a = fy As / 0.85fc b

As = bd / m - (bd/m)2 - 2bMu / Fmfy


pbal = 0.85fcb1 x
fy

Min steel ratio:


pmin = 200/fy

Strength provided Strength required to carry factored load


Nominal strength F Service loads x factors , FMn = Mu

87000
87000 + fy

Asprov > 4/3 Asreqd


see TR67 page 43

m = fy / 0.85 fc

b1 = 0.85 (for fc up to 4000 psi)

pshy = 0.4 fc/fy [1/ 1+ 1.25fy/nfc]

n = 503.3/fc

Balanced section in
ultimate strength design
occurs when the tension
reinforcement reaches its
specified yield strength fy
just as the compressive
strain in the concrete
reaches a value of 0.003.

California State Office

Reinforced Concrete Design Fundamentals

pmin
pshy
pmax

TR67 ES-220

FMn = Mu

California State Office

Reinforced Concrete Design Fundamentals

California State Office

Reinforced Concrete Design Fundamentals


As

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Reinforced Concrete Design Fundamentals


Temperature & shrinkage (T&S) joint spacing < 30ft
Single mat pT&S = 0.003
Double mat pT&S = 0.002 (exposed face)
= 0.001 (unexposed face)
Temperature & shrinkage (T&S) joint spacing > 30ft
Single mat pT&S = 0.005
Double mat pT&S = 0.003 (exposed face)
= 0.002 (unexposed face)
Steel Spacing:
The maximum spacing of principal steel is twice the wall or
slab . but no more than 18 in.
The maximum spacing of temperature steel is three times the
wall or slab thickness, but no more than 18 in.
Concrete Cover
The minimum clear concrete cover over reinforcement is 2
Concrete deposited on or against earth minimum cover is 3
NOTE : In design for slabs or beams, the distance from the surface of the
concrete to the centerline of the reinforcing steel may be taken as
2-1/2 or 3-1/2 inches as the case may be, for all bars one in or less in
diameter.

California State Office

Reinforced Concrete Design Fundamentals

Development lengths

California State Office

Reinforced Concrete Design Fundamentals


Splices

California State Office

Reinforced Concrete Design Fundamentals


Splices: ACI 318

Lap Spices shall not be used for bars larger than No. 11. (ACI
12.14.2)
Lap Spices should be placed in away from regions of high tensile
stresses -locate near points of inflection (ACI 12.15.1)

California State Office

Reinforced Concrete Design Fundamentals


Control of flexural cracking:

Z < 130 for service hydraulic structures


Z < 145 for other structures

California State Office

BREAK

California State Office

Slabs on Grade
American Concrete
Institute References

Slabs on Grade
NRCS Practice Standard 313
Waste Storage Facility:
Thickness & joint spa.

reinforcement

liquid tightness required

4 (joint spacing
<10)

no

5 (joint spacing >


10)

Subgrade drag theory

yes

ACI 360 Design of Slabs on Grade

ACI 302 Guide for Concrete Floor and Slab Construction

California State Office

Slab Types & Design


Methods:
THE DESIGNERS
CHOICE

ACI 360 Slab Types

Slabs on Grade
Type A, plain concrete slab (no bars, no wire, no fiber)
slab thickness designed for imposed loads ( remains
uncracked)
joint spacing of 2 to 3 times the slab thickness in feet
10 ft maximum (NRCS PS 313)
must have a uniform subgrade
Saw cut 1/4 thickness (1/3 thickness w/ fiber, 1 in max
for fibermesh

California State Office

Slab Types & Design


Methods:
THE DESIGNERS
CHOICE

Slabs on Grade
Type B, slab with shrinkage control reinforcement
slab floor remains uncracked
steel selected by T & S control procedures
joint spacing slightly larger than plain slab
place steel at or above mid-depth of slab

California State Office

Slab Types & Design


Methods:
THE DESIGNERS
CHOICE

Slabs on Grade
Type C, slab with shrinkage-compensating concrete (ACI
223)
expansive admixture of type K cement
joint spacing large
requires steel reinforcement

California State Office

Slab Types & Design


Methods:
THE DESIGNERS
CHOICE

Slabs on Grade
Type D, slab post-tensioned for crack control
post-tensioned tendons for crack control
no control joints needed between construction joints

California State Office

Slab Types & Design


Methods:
THE DESIGNERS
CHOICE

Slabs on Grade
Type E, lightly reinforced structural slab
with rebar or post-tensioned tendons
structurally reinforced (reserve capacity)
used for shrink/swell soils
joint spacing not as critical

California State Office

Slab Types & Design


Methods:
THE DESIGNERS
CHOICE

Slabs on Grade
Type F, structurally reinforced slab (one or two steel layers)
design allows certain amount of cracking at some
determined level of loading
joint spacing not critical

California State Office

Slab Types & Design


Methods:
THE DESIGNERS
CHOICE

Slabs on Grade
Fiber-enhanced concrete slab
fibers: steel or synthetic may be used in plain,
reinforced or pre-stressed concrete
joint spacing same as plain concrete slab
synthetic fiber:
- 1.5 pounds of fibers per cubic yard of concrete
- reduce plastic shrinkage cracking
- improved concrete performance
- reduction in permeability
- greater impact and abrasion resistance

Polypropylene Fibers

California State Office

Slab Type B:
Shrinkage &
Temperature Steel
Area Calculation
Procedures

Slabs on Grade
Steel Area Calculation Procedures
(Shrinkage & Temperature Control)
1) Subgrade Drag Theory
2) Confirmed Capacity Procedure
3) Temperature Procedure
4) Equivalent Strength Procedure
5) Crack Restraint Procedure
Designer must choose the appropriate procedure

California State Office

Slabs on Grade
1) Subgrade Drag Theory

Slab Type B:
Shrinkage &
Temperature Steel
Area Calculation
Procedures

A s

F ( L) w

2 f s

A s = cross sectional area of steel (in2/ft.)


F= Friction Factor
w = weight of concrete slab (psf)
f s = allowable steel stress, use 2/3 to 3/4 of the
steel yield point (psi)
2 = assumes that the slab will move (shrink) an
equal distance from each end towards the
center
L = slab length between free ends, in feet. ( A free
end is any joint free to move in the horizontal

L=
length of slab between
free ends (joints) in the
direction of
steel (ft.)
consider max. L value (25 feet is
recommended)
use equivalent length when ends
are restrained

Equivalent Length

Maximum Joint Spacing Relative


to Slab Thickness when using the
Subgrade Drag Theory

Slabs on Grade

California State Office

2) Confirmed Capacity Procedure


Shrinkage &
Temperature Steel
Area Calculation
Procedures

A s

14.5 f'c t slab


fy

A s = cross sectional area of steel (in2/ft.)


t = thickness of the slab (in.)
f `c = concrete compressive strength (psi)
f y = yield strength of the reinforcement (psi)
A designer should at least check the subgrade equation and confirmed
capacity equation in selecting reinforcement. The greater value of the two is
suggested to be a minimum cross-sectional area requirement.
(WIRE REINFORCEMENT INSTITUTE TF-705)

Slabs on Grade

California State Office

Shrinkage &
Temperature Steel Area
Calculation Procedures

A s

Temperature
fr2)
( 12
) tslab

2 fs t Es

Procedure
fr 0.4 ( 7.5) f'c

A s = cross sectional area of steel (in2/per lineal foot of slab


width)
t slab = thickness of the slab (in.)
f r = tensile strength of concrete (psi) = 0.4 x Modulus of
Rupture
f s = working stress in the reinforcement (psi)
2/3 to 3/4(f y), where f y is the steel yield strength (psi)
= coefficient of thermal expansion (6.0 x10-6 in./in./o F)
t = range of temperature the slab is expected to be
subjected to (o F)
E s = modulus of elasticity of steel (29x10 6 psi)

California State Office

Slabs on Grade
3) Equivalent Strength Procedure

Shrinkage &
Temperature Steel
Area Calculation
Procedures

A s

36.0 f'c t slab


fs

A s = cross sectional area of steel (in2/ft.)


t slab = thickness of the slab (in.)
f `c = concrete compressive strength (psi)
f s = working stress in the reinforcement (psi)
2/3 to 3/4(f y), where f y is the steel yield strength (psi)

California State Office

Slabs on Grade
4) Crack Restraint Procedure

Shrinkage &
Temperature Steel
Area Calculation
Procedures

9360
A s

lb

in
fy

t slab

A s = cross sectional area of steel (in2/ft.)


t slab = thickness of the slab (in.)
f y = steel yield strength (psi)

California State Office

Shrinkage &
Temperature Steel
Area Calculation
Procedures

Source:
Wire Reinforcement
Institute TF 705 :
Innovative Ways to
Reinforce Slabs on
Ground

Slabs on Grade
1) Subgrade Drag Theory:
control joint spacings of less than 25 ft
thin slabs, less than 6 in
residential and light commercial construction
2) Temperature Procedure
climate controlled industrial slabs on ground
minimize shrinkage crack frequency and width
use of thermal gradient less than 40o not
recommended
3) Equivalent Strength Procedure
highway paving
industrial buildings slabs
truck ramps
roadways
4) Crack Restraint Procedure
food processing operations, hospitals
microcracking restrain

Slabs on Grade

California State Office

Example:
Shrinkage &
Temperature Steel
Area Calculation
Procedures

Source:
NRCS Pole Building
Design Workshop
National Design
Center
(William Wallace)

Given: A 6-inch slab with shrinkage control reinforcement and 20


feet joint spacing. No vehicle loads will be present.
Find: 1) The reinforcing Required
Data:

Slabs on Grade

California State Office

L =20 feet
Shrinkage &
Temperature Steel
Area Calculation
Procedures

F = 1.5
t = 6 in
W = 12.5 x 5 = 75 lb
ft2

Slabs on Grade

California State Office

Shrinkage &
Temperature Steel
Area Calculation
Procedures

Procedure

Steel Area Required per lineal


foot

Steel Ratio
(%)

Subgrade drag

0.028 in

0.04

Confirmed
Capacity

0.092 in

0.13

Temperature

0.220 in

0.31

Equivalent
Strength

0.342 in

0.47

Crack Restraint

0.936 in

1.30

California State Office

Slabs on Grade
Modified Subgrade Drag Formula (University of Texas)

Future edition of ACI


360

Shrinkage &
Temperature Steel
Area Calculation
Procedures

As = 600 LT / D fs

T = frictional resistance, psi


L = distance between joints
D = slab thickness
fs = allowable steel stress

New minimum requirement per ACI 360 p = 0.10%

Slabs on Grade

California State Office

Shrinkage &
Temperature Steel
Area Calculation
Procedures

Future edition of
ACI 360

Procedure

Steel Area Required per


lineal foot

Steel Ratio
(%)

Subgrade drag

0.028 in

0.04

ACI 360 min.

0.072 in2

0.10

Modified
Subgrade

0.100 in2

0.13

Confirmed
Capacity

0.092 in

0.13

Temperature

0.220 in

0.31

Equivalent
Strength

0.342 in

0.47

Crack Restraint

0.936 in

1.30

Slabs on Grade

California State Office

Shrinkage &
Temperature Steel
Area Calculation
Procedures

Rule of thumb
for joint spacing
Table Developed
by ACI 360
Instructor

As

Joint
Spacing
(feet)

Saw Joint
Load
Transfer

Crack
Expectations

NonReinforced

0 % - .09%

6t

Dowels

Minimal

Light

.10 % - .13%

6t

Reinforcing/
Steel fibers

Minimal

Moderate

.14 % - .30 %

8t

Dowels

Few tight

Heavy

.30 % - .50 %

9t

Dowels

Few tight

Joint free

.50 % +

Bulkheads

None

Many
hairline

Reinforcing
Design

California State Office

Slabs on Grade
Methods of Slab Thickness Determination

Slab Design Methods:


Thickness

1) PCA, Portland Cement Association


2) WRI, Wire Reinforcement Institute
3) COE, U.S. Army Corps of Engineers
4) ACI 223, Shrinkage Compensating
Concrete Method
5) Finite Element Analysis

Slabs on Grade

California State Office

Slab, (Portland Cement) 4


in or grater

The subbsase is
usually a good
economical fill
material, with the base
being a thinner layer of
more expensive
material having a
superior K.

Often the existing


subgrade may be
satisfactory base
material. Generally
the materials that yield
a standard a K above
125 pci, can be used.
The soils below this
value, as well as the
low compressibility
(MH) are to be
avoided.

Base Material, 4 in min


(drainable fill)

Natural Soil

Subbase : The natural soil at


the site or better material.
The top 6 in to 24 in is
usually compacted

Quick Notes:
Proofrolling: is one of the simplest methods of determining the ability of the
full soil support to take loads. If any rutting or pumping is evident during the
procedure, corrective actions should be taken to improve the soil.
Base Material : Maximum particle size : No more than 1/3 the base thickness

California State Office

Base Materials

Slabs on Grade

California State Office

Slabs on Grade
K - Value

Source:
NRCS Pole Building
Design Workshop
National Design Center:
Thickness is usually a
function of loading,
subgrade modulus,
modulus of rupture of
the concrete, and slab
stiffness

Rigid slab design


Modulus of subgrade reaction, k
pounds per square inch of pressure per inch of deflection,
commonly written in pci
Standard method for field measurement 30-inch diameter
bearing plate

k -values

K - Value

Use k for the subgrade


material
Adding a compacted
granular subbase will result
in a small sup-port stiffness
increase
Use tb = tslab as a rule of
thumb, unless k is small

k = 150 pci

concrete
tb

compacted granular subbase


subgrade

tb

Slabs on Grade

California State Office

Example:
Source:
NRCS Pole Building
Design Workshop
National Design Center:

Vehicle weight 40 kips


Rear axle load 32 kips
Single wheels
Pneumatic tires
Wheel spacing 72 in
Tire width = 20 inches (tire pressure = 80 psi)
Wheel contact area = 20x10 = 200 in2
Equivalent Wheel Diameter

Wheel Contact Area

1 Axleload

A contact
2 Tirepressure

If the wheel contact area


(A contact) is the only value
known then,
d equiv

A contact ( 4)

Rear Axle Loading


concrete
slab

Wheel spacing = 72 in.


16,000 lbs.
per 200 in2

16,000 lbs.
per 200 in2
Tire length = 10 in.

subbase
subgrade
Deflected shape

Tire width = 20 in.


Notes: 1) loads cause tension in the bottom
of the concrete slab at wheel locations, 2)
slab moments are maximum parallel to the
axle, and 3) closer wheel spacing creates
more moment in the slab

tb

Slabs on Grade

California State Office

Materials
Source:
NRCS Pole Building
Design Workshop
National Design Center

Modulus of Rupture is a
type of tension test in
which a plain concrete
beam, generally
6x6x30 long is loaded
in flexure until it fails
due to cracking in the
tension face.

Concrete compressive strength? f`c = 4000 psi

Ec 57000 f'c

Ec 3.605 10

psi

Safety factor = SF = 2.0


Modulus of rupture = MOR = 285 psi

MOR

9 f'c
SF

Subgrade modulus? neglect effects of subbase (base)


k = 100 pci (clay subgrade, CL)

California State Office

Slabs on Grade
Determine D/k value (WRI Charts)

Source:
NRCS Pole Building
Design Workshop
National Design Center:

E = 3.605x106 psi

Assume a 9 in. slab

k = 100
pci
D/k = 22 x 105 in4

Slab Moment (WRI Charts)

M = 18 in-lb/in

1) Unit moment, M
D/k = 22

190 + 18 = 208 in-lb/in


per 1000 lb of wheel
load
2) Applied moment
(208)(32/2) = 3328 inlb/in or ft-lb/ft

M = 190 in-lb/in

dequiv (or tire width)

California State Office

Slabs on Grade
Slab Thickness (WRI Charts)

Source:
NRCS Pole Building
Design Workshop
National Design Center:

M = 3328 ft-lb/ft (applied moment)

MOR = 285 psi

Note: 1) 9.0-in. thickness for


an uncracked, lightly reinforced slab (using T&S or
subgrade drag theory),
2) the WRI design method
assumes at least some steel is
present. and only considers
loads on the interior of slab
not along the edge

t = 8.50in. (Use 9.0 in.) o.k.

Slabs on Grade

California State Office

Reducing Slab Thickness


fy 60000
Source:
NRCS Pole Building
Design Workshop
National Design Center:
(William Wallace
Presentation)

f'c 4000

lb
in

lb
in

Note: Hairline cracks are expected


to develop

Steel yield strength

(Type F slab)

28-day concrete compressive strength

b 12in

Design on a per foot basis

M app 3328.0ft lb

Applied moment regardless of the slab thickness


Bending Stress < flexural Capacity

SMrequired = Mapplied
MOR

Find required slab thickness such that f b <= MOR


Required slab thickness

t slab 6.0in
SM = 12t2
6
M = SM x fb

fb

( 6)M app

b t slab

MOR 9 f'c

fb 555

lb
in

MOR 569 psi

Bending stress (tension in


the slab bottom)
Modulus of rupture
(with SF = 1.0)

Slabs on Grade

California State Office

Reducing Slab Thickness


Source:
NRCS Pole Building
Design Workshop
National Design
Center:

Find the required reinforcing steel (structurally reinforced slab)


Ultimate Strength Method:
Method
SF= 2

Mu = Mapp (SF)

Effective depth from top of slab to rebar

Mu = 3328 x 2 = 6656 lb-ft

(Design Moment)

d=t/2 = 6/2 =3in

Required area of steel:

Ultimate Strength
rmax > rcal > rrmin

As = bd / m -

(bd/m)2

As= (12)(3) /17.65 -

- 2bMu / Fmfy

(12 x 3/17.65 )2

m = fy / 0.85 fc= 60/(.85)(4)=17.65

- (2)(12)(6.66x12) / (0.9)(17.65)(60) = 0.57 in 2

Provide # 5 @ 6 in O.C. Asprovided = 0.61 in2 per foot (both directions in a 6 in thick slab)

Slabs on Grade

California State Office

Reducing Slab Thickness


Find the required reinforcing steel (structurally reinforced slab)
Working Stress

Working Stress
fc = 0.4fc
fs = 20000 psi
n = Es/Ec =
503.3 / fc = 8
p = As/bd
k = 2pn + (pn)2 - pn
pbal = (fc / 2fs) x k
Moment Capacity:
M = As fs j d
j = 1-k/3

or

jd = d kd/3

Mapplied = 3328 lb-ft

(Design Moment)

d=t/2 = 6/2 =3in

California State Office

BREAK

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