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PT NUSANTARA TURBIN & PROPULSI

SUBSIDIARY OF PT DI

Vision & Mission

VISION
To be the trusted excellence centre in South East Asia
the engineering, maintenance, repair and overhaul of
turbines system and rotating equipment .

MISSION
Maximizing stakeholder benefit in MRO business of turbine
system and rotating equipment,
Being confident in the domestic and regional market base as
foundation for growth,
Having safety culture and strong awareness,
Running with integrity, transparent and good corporate
governance.

NTP Highlights
From 1986 to 1997 - formerly known as Universal

Long
Long Established
Established

Maintenance Center (UMC), a division of Indonesia


Aircraft Industries (IPTN).

1998 UMC was spun-off as a new company (PT.

Nusantara Turbin dan Propulsi or NTP)

3 Strategic Business Units as NTPs backbone as follows:

Aero
Aero &
& Industrial
Industrial
Strength
Strength

UMC Aero Engine Services


UMC Industrial Turbine Services
UMC Trading & Product Integration

Handling various aero-engines and industrial turbines,

Capable
Capable in
in Handling
Handling
Various
Various Turbine
Turbine &
&
Rotating
Components
Rotating Components

ISO,
ISO, FAA
FAA&
& EASA
EASA
Certified
Company
Certified Company

well equipped with Engine Testing facilities ranging from


Turbo Prop/Shaft Engines at 400 SHP to 6,000 SHP,
Turbo Jet/Fan Engines up to 100,000 LB thrust and
Industrial Engine Test for various Solar Engine

Complies with ISO 9001:2008 by DNV-Netherlands since

1996 (Total Quality Management) , FAA USA and


EASA-145 as approved foreign repair center since 1992

NTP Highlights (continued)


Posses strong and deep understanding of NTPs

Strong
Strong Management
Management

businesses

Average experience of 25 years in MRO business

Well
Well Maintained
Maintained Facility
Facility
with
with Sizeable
Sizeable Capacity
Capacity

Strategically located within the complex of Bandungs

International Airport and having special access to toll road

Sophisticated test cell facility for aero and industrial

activities

Potentials
Potentials in
in
Manufacturing
Manufacturing
Capability
Capability

Past experience in aero engine and industrial turbine

manufacturing with appropriate certification by aviation


authorities and reputable Industrial Agencies

Customers from all across the world for both commercial

and government institutions

Borderless
Borderless
Customer
Customer Base
Base

Joint marketing program with MTU Germany, Roll Royce

Plc UK, Indoturbine/Solar USA, DB-Pump UK, GENusantara Turbine Services including Local distribution
marketing channel

Maintenance Repair & Overhaul


(MRO)
which has capabilities in handling
various turbines and rotating equipments for
Aero Engines, Industrial Turbines and
Rotating Equipment Services

Licenses and Approval


Manufacturer Licenses

Authorities Approval Airworthiness & Safety

Rolls Royce-Allison of USA***

DGCA Indonesia

Rolls Royce of England

FAA (Federal Aviation Administration) of USA

Honeywell-Allied Signal of USA

EAS-European Aviation Safety Agency

Pratt & Whitney of USA

TNI-AU (Dislambangjaau)

General Electric of USA

CAA of Philippines

Solar Turbine Caterpillar, of

CAA of Nepal

USA

CAA of Pakistan

AVON & RB211- ROLLS

WOOD GROUP

Management & Quality System


ISO 9001:2008 of DNV (Det Norske Veritas),

Netherlands

KAN (Komite Akreditasi Nasional) Calibration


Laboratory

DCA of Thailand
CAA of Sri Langka

SUPPORTING FACILITIES
1.

BASIC PROCESSES

2.

CLEANING

3.

INSPECTION

4.

SURFACE TREATMENT

5.

MACHINING

6.

HEAT TREATMENT

7.

WELDING

8.

LABORATORY

9.

MANAGEMENT INFORMATION SYSTEM

1. BASIC
PROCESSES

Engine/Module Stripping & Rebuilding


Rotor Balancing
Engine Testing
Engine Controls Accessories
Repair

2. CLEANING

Chemical Cleaning

Mechanical Cleaning

Ultrasonic Cleaning

3. INSPECTION

Visual & Precise Dimensional Inspection

Flourescence Penetrant Inspection

Magnetic Particle Inspection

Eddy Current Inspection

Ultrasonic Inspection

Radiography Inspection

Coordinate Measuring Machine

Boroscope Inspection

Electrical Runout

Bearing Analyzer

SURFACE TREATMENT
Shot Peening
Chemical Plating
Plasma and Thermal Spray
Painting
Sermetal
Selectron Plating

PLATING

Copper
Nickel
Hard Chrome
Silver
Tin
Cadmium
Black Oxide

4. MACHINING

6. WELDING

Lathe

Boring
Milling

Grinding
Electrical Discharge Machine

5. HEAT
TREATMENT

Vacuum Furnace
Hydrogen Gas
Atmosphere
Local Age

Electrical Welding
Tig Welding
Electron Beam
Welding
Spot Welding
Dabber Welding
Brazing

7. LABORATORIES

Metrology Standard and Calibration


Physical and Metallurgy Examination
Chemical Examination

MRO Industrial Turbines Services (Capabilities)


Maintenance
Maintenance Repair
Repair &
& Overhaul
Overhaul Industrial
Industrial Turbines
Turbines Services
Services

Gas Turbines

Steam Turbines

Centrifugal Pump

Solar Saturn
Solar Centaur

Siemens
SNM

Sundstrand
United Centrifugal

Allison 501K
Various Industrial Turbines

Ebara
Peter Brotherhood

Kongsberg KG-2
RR - Avon

SINCO Japan
Nadrowski

Oerlikon
Mitsui

Pump
Union David Brown
Ingersoll Dresser Pump
SULZER Pump
Byron Jackson Pump
etc

etc

Boost Compressors
Elliot-Ebara
Ingersoll Rand
Solar Turbine
York
Demag-Delaval
Cooper Bessemer

Loading Arms
Nigata Chiksan
others

Reverse Engineering & Manufacturing


Reverse engineering and spare parts

manufacturing such as Shaft, Turbine


Disk, Turbine Shroud, Steam Blades, Seal
Ring, Impeller, Combustion Section etc.
Steam turbine manufacturing :
500 KW single stage back pressure
2 MW & 3.5 MW multistage back pressure
3 MW multistage condensing
3 MW multistage geothermal

SOLAR GAS TURBINE


CAPABILITY

Overhaul Of Centaur 40 Series


- T4000 / T4500 / T4700

Overhaul Of Saturn 10 Series


- T1200 / T1300

Overhaul of Centaur 50 series

Since 1987, 30-40 engine / year

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Process Capability
DISASSEMBLY
CLEANING
INSPECTION
REPAIR
REASSEMBLY
TEST
PRESERVE

& PACKING

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Solar overhaul process

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KONGSBERG KG2 CAPABILITY

Assembly / Disassembly

Repair :
Bearing
Rotor
Diffuser segment
Combustion

Retrofit control system

Performance Test in the Shop

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KONGSBERG KG2 OVERHAUL/REPAIR


EXPERIENCES
1991 1996 : 6 Unit Kongsberg KG2 from STANVAC Pendopo & Lirik
Scope of work : disassembly, cleaning, inspection, reassembly, on site
test
Repair : sermetel coating, balancing, diffuser segments
build up, combustion liner TBC coating
1994 1996 : 2 Unit Kongsberg KG2 from BP West Java
Scope of work : disassembly, cleaning, inspection, reassembly, on site
test
Repair : sermetel coating, balancing, diffuser segments
build up, combustion liner TBC coating
Reverse eng. : Tilt Pad bearing, labyrinth seal
2012-2013
: 2 Unit Kongsberg KG2 from PT WESPI
Scope of work: disassembly, cleaning, inspection, reassembly,
performance test in the workshop

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KONGSBERG KG2 TESTING

Functional Test

Performance Test
Turbine
Gearbox
Generator
Trafo
Switchgear
Load Bank

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STEAM TURBINE
Shop Repair

Rotor Repair

Journal Area Repair


Seal Area Repair
Labyrinth Seal Replacement
Blades Replacement
Blades Recondition
Shaft Replacement
Straightening
Dynamic Balancing

Stator Repair
Diaphragm repair
Casing Repair
Bearing Repair

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STEAM TURBINE
On site work
Installation, alignment
Start up and
commissioning
Control system repair &
retrofit
Trouble shooting

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CENTRIFUGAL PUMP
CAPABILITY

DISASSEMBLY / ASSEMBLY

IMPELLER REPAIR

SHAFT REPAIR

CASING REPAIR

PUMP COMPONENT
MANUFACTURING

LEAK TEST

Long term contract with


Chevron Pacific since 2002
for Surface pump
maintenance

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CENTRIFUGAL PUMP
CAPABILITY

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CENTRIFUGAL COMPRESSOR
CAPABILITY

ASSEMBLY /DISASSEBLY

CLEANING

INSPECTION

REPAIR
SHAFT REPAIR
IMPELLER REPAIR
INTERSTAGE BUSHING REPAIR
DYNAMIC BALANCING

REVERSE ENGINEERING
SHAFT MANUFACTURING
IMPELLER MANUFACTURING

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TURBO CHARGER
CAPABILITY
Assembly/

Disassembly
Shaft Repair
Compressor Repair
Turbine Repair
Dynamic Balancing

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JOURNAL BEARING REPAIR


CAPABILITY
Radial

Bearing
- Conventional
- Tilting Pad
- Sleeve
Axial Bearing Conventional Tilting Pad

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LOADING ARM REPAIR


CAPABILITY
Refurbishment
Bearing

Replacement
Swivel joint repair
Tube replacement
Installation & Test

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REVERSE ENGINEERING &


MANUFACTURING
Reverse Engineering

Gas Turbine
Bearing (kongsberg KG2)
Labyrinth seal (Kongsberg
KG2)
Oil Seal Ring (Centaur 40)
Centrifugal Pump
Impeller
Shaft
casing
Steam Turbine
Rotor & Stator Blade
Casing & bearing

Manufacturing

Steam Turbine 450 HP


single stage back
pressure
Steam Turbine 2 MW
multi stage, back
pressure
Steam Turbine 4 MW
multi stage, back
pressure
Steam Turbine 3 MW
multi stage condensing,
for PLTU
Steam Turbine 3 MW
multi stage condensing,
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for geothermal

THANK YOU

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