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Steam Engine, Steam

and Gas Turbines

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Chapter 5

Steam power system is a system in which the heat energy of


the steam is used to produce mechanical power.
Various types of fuels (coal, diesel, natural gas, geothermal,
nuclear, etc.) are used to produce the high quality of steam,
i.e., superheated steam and then the thermodynamic
expansion process is used to convert the heat energy of the
steam into mechanical power.
The steam engine was developed by James Watt in 1763
after that steam turbines, gas turbines, and I.C. engines came
into picture.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Steam Power System

A
steam
engine
is
a
reciprocating heat engine that
performs mechanical work by
using steam as its working
uid.
Steam engines are external
combustion engines based on
modied Rankine cycle, where
the working uid is separate
from the combustion products.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Steam Engines

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Modified Rankine Cycle

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Modified Rankine Cycle: Theoretical


Indicator Diagram

Mean effective pressure

Mean effective pressure with


clearance volume

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Actual Indicator Diagram

Work done per cycle with clearance volume

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Work done per cycle

Four processes in
cycle
o Process 12
Process)
o Process 23
Process)
o Process 34
Process)
o Process 41
Process)

the Rankine
(Pumping
(Heating
(Expansion
(Condensation

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Rankine Cycle

Steam turbine is a prime mover,


which converts heat energy of
steam into mechanical energy
by rotating motion of the blade.
Total
energy
conversion
involves two types of steam
expansionexpansion of steam
in nozzle and expansion of
steam in turbine blades.

Classification of Steam
Turbine
1. Impulse turbine.
2. Impulse-reaction turbine.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Steam Turbine

Impulse Turbine
1. Pressure drops occur only in
nozzles.
2. It has constant blade channel
area.
3. It has profile type blades.
4. It can be used for small
power development.
5. It has lower efficiency due to
high losses.

Reaction Turbine
1. Pressure drops occur in
moving blades as well as fixed
blades.
2. It has varying blade
channel area.
3. It has aerofoil blade crosssection.
4.
A
considerable
power
developed is possible.
5. It has higher efficiency than
that of impulse turbines.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Difference Between Impulse and


Reaction Turbine

where Fdt is impulse and d


(mv) is change in momentum.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Impulse Turbine (de-Laval Turbine)

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Working of Impulse Turbine

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Blade Friction Factor:

Energy loss due to friction in blade

Tangential Thrust

Axial Thrust

Blade Work or Diagram Work

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Blade or diagram efciency

Maximum blade efciency and optimum velocity ratio

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

If steam at very high pressure is allowed to expand in


single stage of turbine, the blade velocity will be too high.
Such a high rotational speed cannot be used properly and
also there will be velocity loss at the exit of the blade due
to high exit velocity of steam. Therefore, to overcome
these difculties, the turbine is compounded or staged. In
compounded turbines, steam is made to expand in
number of stages instead of single stage .
1. Pressure compounding or Reteau staging.
2. Velocity compounding or Curtis staging.
3. Pressurevelocity compounding.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Compounding of Impulse Turbine

Pressure compounding is splitting of whole pressure drop


of steam from steam chest pressure to condenser
pressure into series of small pressure drops across
several stages of impulse turbine.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Pressure Compounding or Reteau


Staging

Copyright2013DorlingKindersley(India)Pvt.Ltd.
Basic Mechanical Engineering, First Edition
by Dr Pravin Kumar

In this compounding, whole


pressure drop takes place in
nozzle (only one row) and
remains constant in xed and
moving blades. Velocity of
steam remains constant in xed
blades and decreases in moving
blades.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Velocity Compounding or Curtis Stages

Copyright2013DorlingKindersley(India)Pvt.Ltd.
Basic Mechanical Engineering, First Edition
by Dr Pravin Kumar

It is combination of pressure compounding and velocity


compounding. There are two rotors and only two rows of
moving blades are attached on each rotor because two
row wheels are more efcient than three row wheels. The
steam on passing through each row of moving blades
reduces its velocity but pressure remains constant during
passing through these blades.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

PressureVelocity Compounding

Copyright2013DorlingKindersley(India)Pvt.Ltd.
Basic Mechanical Engineering, First Edition
by Dr Pravin Kumar

If steam expands both in nozzle as well as in blades of


turbine, i.e., pressure at inlet of the turbine is more than that
of outlet, it is known as impulse-reaction turbine.
In this case, expansion of steam in nozzle creates impulse
on blades and reaction due to minor expansion of steam
during passing through moving blades.
The small drop in pressure of steam in the moving blades
gives back pressure to the moving blades in the direction
opposite to the velocity.
In this turbine, there are stages of xed blades and moving
blades; xed blades act as nozzles that create an impact on
the moving blades by reducing the pressure and increasing
the velocity.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Impulses-reaction Turbine (Reaction


Turbine)

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Degree of Reaction (R)

Reheat Factor

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Diagram efciency of blades

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Velocity Diagram for Reaction Turbine

Throttle governing.
Nozzle control governing.
By-pass governing.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Governing of Steam Turbines

Gas turbine is a rotating type prime mover which converts


heat energy of gas/air (at high pressure and temperature)
into mechanical work.
The principle of operation is based on Newtons Second
Law of Motion. The motive power is obtained by the change
in momentum of high-velocity jet impinge on curved blades
of the turbine.
A simple gas turbine consists of
o Compressor
o Combustion chamber
o Turbine

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Gas Turbines

On the basis of thermodynamic cycle, there are two types of


gas turbines:
1. Constant pressure cycle, i.e., Joule or Brayton cycle
Heat addition and rejection are done at constant
pressure.
2. Atkinson cycleHeat addition at constant volume and
rejection at constant pressure.
On the basis of path of the working uid, gas turbine can be
classied as
1. Open cycle gas turbineWorking uid enters from
atmosphere and exhausts to atmosphere. It works similar
to I.C. engine.
2. Closed cycle gas turbineWorking uid is conned
within the plant and recirculated. The working is very
similar to external combustion engines.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Classification of Gas Turbine

Copyright2013DorlingKindersley(India)Pvt.Ltd.
Basic Mechanical Engineering, First Edition
by Dr Pravin Kumar

Process
12:
Isentropic
compression in the compressor thus
raising pressure and temperature
from P1, T1 to P2, T2.
Process 23: Addition of heat at
constant
pressure
raising
temperature from T2 to T3.
Process 34: Isentropic expansion
of air from high pressure and
temperature to low pressure and
temperature and thus doing work.
Process 41: Rejection of heat at
constant pressure to restore the
original state of air.

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Joule or Brayton Cycle

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Actual Brayton Cycle

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Optimum Pressure Ratio for


Maximum Specific Output

Basic Mechanical Engineering, First Edition


by Dr Pravin Kumar

Copyright2013DorlingKindersley(India)Pvt.Ltd.

Thank You.

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