ABB Ltd 04-04

New Emax
Technical presentation

Agenda
1. Main CHARACTERISTICS
2. The RANGES
3. CONSTRUCTION characteristics
4. PROTECTION releases
5. Terminals and ACCESSORIES

New Emax: The evolution continues.

New Emax: Lively performances.

E2S: Icu=85 kA
@ 440 V AC

E3V: Icu=130 kA
@ 440 V AC

Now there is remote

control

Extremely simple installation

New Emax: Brilliant intelligence

Completely new
protection releases

Rating plug

Modularity

Faults: no problem

Agenda
1. Main CHARACTERISTICS
2. The RANGES
3. CONSTRUCTION characteristics
4. PROTECTION releases
5. Terminals and ACCESSORIES

The ranges Automatic circuit-breakers

E1
Performance levels
Rated current Iu

Breaking capacity
Icu @ 415 V AC
Icu @ 690 V AC
Ics @ 415 V AC
Ics @ 690 V AC

B
[A]
[A]
[A]
[A]
[A]
[A]
[A]
[kA]
[kA]
[kA]
[kA]

E2
N

800 800
1000 1000
1250 1250
1600 1600

1600
2000

1000
1250
1600
2000

E3
S

800 1250
1000 1600
1250
1600
2000

2500
3200

1000
1250
1600
2000
2500
3200

800
1000
1250
1600
2000
2500
3200

E4
V

800 2000
1250 2500
1600
2000
2500
3200

E6
V

4000 3200 3200

4000 4000

4000
5000
6300

3200
4000
5000
6300

42
42
42
42

50
50
50
50

42
42
42
42

65
55
65
55

85
65
85
65

130
85
130
65

65
65
65
65

75
75
75
75

100
100
85
85

130
100
100
85

130
85
130
65

75
75
75
75

100
85
100
85

150
100
150
100

100
100
100
100

150
100
125
100

Icm @ 415 V AC [kA]

88,2

105

88,2

143

187

286

143

165

220

286

286

165

220

330

220

330

Icm @ 690 V AC [kA]

88,2

75,6

88,2

121

143

187

143

165

187

220

187

165

186

220

220

220

Rated withstand current

Icw @ 1 s [kA]
Icw @ 3 s [kA]

42
36

50
36

42
42

55
42

65
42

10
-

65
65

75
65

75
65

85
65

15
-

75
75

100
75

100
75

100
85

100
85

Utilisation category

Making capacity

MORE

The ranges Automatic circuit-breakers fully rated

E1
Standard
B
N

Performance levels
Rated current Iu

Breaking capacity
Icu @ 415 V AC
Icu @ 690 V AC
Ics @ 415 V AC
Ics @ 690 V AC

[A]
[A]
[A]
[A]
[A]
[A]
[A]

800
1000
1250
1600

800
1000
1250
1600

[kA]
[kA]
[kA]
[kA]

42
42
42
42

50
50
50
50

Making capacity
Icm @ 415 V AC [kA] 88,2 105
Icm @ 690 V AC [kA] 88,2 75,6

E2
Standard
N
S

1600 1000 800 1250

2000 1250 1000 1600
1600 1250
2000 1600
2000

E3
Standard
S
H
V

2500 1000 800

3200 1250 1000
1600 1250
2000 1600
2500 2000
3200 2500
3200

E4
L

800 2000
1250 2500
1600
2000
2500
3200

S/f

E6
H/f

4000 3200
4000

H/f
4000
5000
6300

42
42
42
42

65
55
65
55

85
65
85
65

130
85
130
65

65
65
65
65

75
75
75
75

100
85
85
85

130
100
100
85

130
85
130
65

80
75
80
75

100
100
100
100

100
100
100
100

88,2
88,2

143
121

187
143

286
187

143
143

165
165

220
187

286
220

286
187

176
165

220
220

220
220

Rated withstand current

Icw @ 1 s [kA]
Icw @ 3 s [kA]

42
36

50
36

42
42

55
42

65
42

10
-

65
65

75
65

75
65

85
65

15
-

80
75

85
75

100
85

Utilisation category

The ranges Switch-disconnectors

E1

E3

E4

E6

B/MS N/MS

B/MS N/MS S/MS N/MS S/MS V/MS S/MS H/MS H/f MS H/MS H/f MS

[A]
[A]
[A]
[A]
[A]
[A]

800 800
1000 1000
1250 1250
1600 1600

1600 1000 1000

2000 1250 1250
1600 1600
2000 2000

2500 1000 800

3200 1250 1250
1600 1600
2000 2000
2500 2500
3200 3200

[V]
[V]

690
250

690
250

690
250

690
250

690
250

[V]

1000

1000

1000

1000

1000

[kV]

12

12

12

12

12

Version
Rated current Iu

E2

4000 3200
4000

3200
4000

4000
5000
6300

4000
5000
6300

Rated service voltage Ue

AC
DC
Rated insulation voltage Ui
Rated impulse withstand volt.
Rated withstand current
Icw @ 1 s
Icw @ 3 s

[kA]
[kA]

42
36

50
36

42
42

55
42

65
42

65
65

75
65

85
65

75
75

100
75

85
75

100
85

100
85

105
75,6

88,2
88,2

143
121

187
143

143
143

165
165

286
220

165
165

220
187

220
220

220
220

220
220

Making capacity

[kA] 88,2
Icm @ 690 V AC [kA] 88,2
Icm @ 415 V AC

The ranges Automatic circuit-breakers for application

up to 1150 V AC
E2
Version

E3

E4

E6

B/E

N/E

H/E

H/E

H/E

1600
2000

1250
1600
2000

1250
1600
2000
2500
3200

3200
4000

5000
6300

Rated current Iu

[A]
[A]
[A]
[A]
[A]

Rated service voltage Ue AC

[V]

1150

1150

1150

1150

Rated insulation voltage

[V]

1250

1250

1250

1250

Breaking capacity
Icu
Icu
Ics
Ics

[kA]
[kA]
[kA]
[kA]

20
20
20
20

30
30
30
30

50
30
50
30

65
65
65
65

65
65
65
65

Making capacity
Icm @ 1000 V AC [kA]
Icm @ 1150 V AC [kA]

40
40

63
63

105
63

143
143

143
143

Rated withstand current Icw (1s) [kA]

20

30

50

65

65

@ 1000 V AC
@ 1150 V AC
@ 1000 V AC
@ 1150 V AC

The ranges Switch-disconnectors for applications

up to 1150 V AC
E2
Version
Rated current Iu

Poles
Rated service voltage Ue AC
Rated insulation voltage
Rated impulse withstand volt.
Rated withstand current Icw (1s)
Making capacity Icm @ 1000 V AC

[A]
[A]
[A]
[A]
[A]

[V]
[V]
[kV]
[kA]
[kA]

E3

E4

E6

B/E MS

N/E MS

H/E MS

H/E MS

H/E MS

1600
2000

1250
1600
2000

1250
1600
2000
2500
3200

3200
4000

5000
6300

3/4
1150
1250
12
(1)
30
105

3/4
1150
1250
12
65
143

3/4
1150
1250
12
65
143

3/4
1150
1250
12
20
40

30
63

(1) The performance at 1000 V is 50 kA

Note: the breaking capacity Icu, by means of external protection relay, with 500 ms max timing, is equal to Icw (1s)

The ranges Switch-disconnectors for applications

up to 1000 V DC

Version

E1

E2

E3

E4

E6

B/E MS

N/E MS

H/E MS

H/E MS

H/E MS

800
1250

1250
1600
2000

1250
1600
2000
2500
3200

3200
4000

5000
6300

Rated current Iu

[A]
[A]
[A]
[A]
[A]

Poles
Rated service voltage Ue
Rated insulation voltage
Rated impulse withstand volt.
Rated withstand current Icw (1s)
Making capacity
Icm @ 750 V DC
Icm @ 1000 V DC

3
4
[V] 750 1000
[V]
1000
[kV]
12
[kA]
20

3
4
750 1000
1000
12
25

3
4
750 1000
1000
12
40

3
4
750 1000
1000
12
65

3
4
750 1000
1000
12
65

[kA]
[kA]

52,5
-

105
-

143
-

143
-

42
-

42
42

52,5
52,5

105
105

Note: the breaking capacity Icu, by means of external protection relay, with 500 ms max timing, is equal to Icw (1s)

143
143

143
143

The ranges Derived versions

E1

E2

E3

E4

E6

[A]

E1 CS
1250

E2 CS
2000

E3 CS
3200

E4 CS
4000

E6 CS
6300

Iu (40C)

[A]

E1 MTP
1250

E2 MTP
2000

E3 MTP
3200

E4 MTP
4000

E6 MTP
6300

Iu (40C)

[A]

E1 MT
1250

E2 MT
2000

E3 MT
3200

E4 MT
4000

E6 MT
6300

Sectionalizing truck
Iu (40C)
Earthing switch with making capacity

Earthing truck

Earthing truck with making capacity

Earthing truck

Sezionalizing truck

Agenda
1. Main CHARACTERISTICS
2. The RANGES
3. CONSTRUCTION characteristics
4. PROTECTION releases
5. Terminals and ACCESSORIES

Construction characteristics
SHEET STEEL STRUCTURE

SINGLE POLE CONSTRUCTION CONCEPT

DOUBLE INSULATION

Construction characteristics
ONLY 4 (E1, E2, E3) OR 6 (E4, E6) FIXING POINT

SAME HEIGHT AND DEPTH FOR THE WHOLE RANGE

PRE-WIRED ELECTRICAL ACCESSORIES

Agenda
1. Main CHARACTERISTICS
2. The RANGES
3. CONSTRUCTION characteristics
4. PROTECTION releases
5. Terminals and ACCESSORIES

Protection releases

Protection releases: general features

Complete set of standard protection functions

MORE

Rc
OT

RV

UV

OV

RP

Complete set of advanced protection functions

MORE

Hz

Complete set of measurements functions

W

VA

VAR

THD
MORE

Protection releases: general features

New generation current sensor

MORE

A new concept for setting the current ratings: Rating Plug

MORE

Optional modules to upgrade the protection releases

MORE

Protection releases: general features

Check of main connection integrity

(opening solenoid & current sensors)

Complete information about last trips in self-supply

Neutral protection from OFF to 200%

Protection releases: general features

Test connector for PR010/T and BT030

Internal Bus to connect accessory devices HMI030, PR021/K...

MORE

Interchangeability of releases

Protection releases

Protection releases: PR121 Basic features

Versions:
LI
LSI
LSIG

L prealarm/Alarm/Trip leds;
Fine tuning for L;
S protection up to 10In, I protection up to 15In;
time or I2t constant G protection;

Protection releases: PR121 Additional features

Connection to SD-Pocket:
Using Test connector;
Real time current measuring;
Last 20 trips information: protection tripped, currents, time
stamp;
Custom configuration of PR021/K;
Connection to DocWin for selectivity analysis.

Protection releases

Protection releases: PR122 Basic features

Versions:
LI
LSI
LSIG
LSIRc

Evolution of PR112;
Modular architecture: configurable to fit your plant;
Last 20 Trips and 60 events information directly on display. Trips In self supply.
Up to 10 open/closed contact available;
Voltage based features (option);
Wide quantity of thresholds;
Enhanced interface: wide graphic display; user-friendly menus;
Internal bus;

Protection releases: PR122 Protections

Standard:
L, S, I, G;
Thermal memory for L and S;
Startup thresholds for S, I and G;
Zone selectivity interlocking for S and G;
Source Ground Return (with Homopolar toroid);
Residual current (PR122/P LSIRc only);
Phase unbalance;
Release overtemperature;

Protection releases: PR122 Protections

With PR120/V (except PR122/P LSIRc):

Overvoltage, undervoltage, residual voltage;
Overfrequency, underfrequency;
Reverse Power Flow;
Phase sequence (alarm);
Residual current (with Rc toroid).

Protection releases: PR122 Measurements

Standard:
Phase, Neutral, Ground fault current;
Peak Factor;
Data logger.
With PR120/V (except PR122/P LSIRc):
Line voltage, phase voltage;
Frequency;
Active, reactive, apparent Power;
Energy counters;

MORE

Protection releases: PR123 Basic features

Versions:
LSI
LSIG

Evolution of PR113;
Modular architecture: configurable to fit your plant;
Last 20 Trips and 60 events information directly on display. Trips In self supply.
10 open/closed contact available;
Voltage based features;
No more need for voltage transformers;
Data logger as standard;

Protection releases: PR123 Protections

Basic Protections;
L, S, I, G;
Thermal memory for L and S;
Startup thresholds for S, I and G;
Zone selectivity interlocking for S and G;
Source Ground Return (with Homopolar toroid);
Phase current unbalance;
Release overtemperature;
Overvoltage, undervoltage, residual voltage;
Overfrequency, underfrequency;
Reverse Power Flow;
Phase sequence (alarm);
Residual current (with Rc toroid).

Protection releases: PR123 Protections

Advanced protections:
Double S protection;
Double G protection;
Dual setting for all protections;
Directional protection;
Zone selectivity interlocking for D.

MORE

Protection releases: PR123 Measurements

Standard:
Phase, Neutral, Ground fault current;
Peak Factor;
Data logger;
Line voltage, phase voltage;
Frequency;
Active, reactive, apparent Power;
Historical of measurements;
Energy counters;
Waveform, RMS spectrum;
THD.

Protection releases: accessories

Optional modules (Measurements, signalling,
communication, wireless com)

MORE

Test unit and PR010/T configuration

Test, programming and readout of parameters for PR121/P, PR122/P
and PR123/P

PR021/K Signalling Unit

It converts digital signals supplied by PR121/P, PR122/P and PR123/P
into electrical signals

Protection releases: accessories

PR030/B Power Supply Unit
It makes possible to read and configure the parameters of the unit whatever the status of the circuit-breaker
(always supplied with PR122/P and PR123/P)

HMI030
Graphic display that shows all the measurements and alarm/events of the protection release. To be installed on
the front side of the switchboard

BT030
It allows Bluetooth communication between Emax protection releases and a PDA or a notebook with a
Bluetooth port. It has to be connected to Test Connector of PR121/P, PR122/P and PR123/P.

Protection releases: accessories

EP010-FBP E-plug Interface

Adapter for field bus plug systems

Discrimination table

SD-Pocket
Application design to connect the Emax releases to an hand-held or to a
personal computer, via PR120/D-BT or BT030.

It allows to:
Configure the protection threshold functions
Monitor measurement functions, including reading of data record in data logger
Verify the status of circuit-breaker

Agenda
1. Main CHARACTERISTICS
2. The RANGES
3. CONSTRUCTION characteristics
4. PROTECTION releases
5. Terminals and ACCESSORIES

Accessories

Available terminals
Fixed version

Rear HR

Rear VR

Front

Withdrawable version

Rear HR

Rear VR

NB: Mixed combiantion of upper and lower termianals are available

Front

Flat

Terminals conversion kits

For Fixed version:

Rear
VR
Rear
HR
Front

For Withdrawable version

Rear
VR
Rear
HR

Front

Accessories supplied as standard

FIXED CIRCUIT-BREAKER:
flange for switchgear compartment door (IP3X)
support for service releases
four auxiliary contacts for electrical signalling of circuitbreaker open/closed (for automatic circuit-breakers only)
terminal box for connecting outgoing auxiliaries
mechanical signalling of trip
horizontal rear terminals
lifting plate

WITHDRAWABLE CIRCUIT-BREAKER:
flange for switchgear compartment door
support for service releases
four auxiliary contacts for electrical signalling of circuit-breaker
open/closed (for automatic circuit-breakers only)
sliding contacts for connecting outgoing auxiliaries
mechanical signalling of trip
horizontal rear terminals
anti-insertion lock for circuit-breakers with different rated
currents
racking-out crank handle
lifting plate

Electrical Accessories

Auto

MS

CS

MTP

MT

1a) Shunt opening/closing release (YO/YC)

1a) Second opening release (YO2)
1b) SOR test unit
2a) Undervoltage release (YU)
2b) Time-delay device for undervoltage release (D)
3) Geared motor for charging of the closing springs (M)
4a) Signalling of overcurrent releases tripped

NEW

4b) Signalling tripped remote reset command

NEW

5a) Signalling of circuit-breaker open/closed (1)

5b) Signalling of circuit-breaker open/closed suppl.tary
5c) Signalling of circuit-breaker racked-in/test/racked-out
5d) Contact signalling closing springs charged
5e) Contact signalling UVR de-energized (C. Aux YU)
6a) Ext.Current transformer for neutral conductor
6b) Homopolar toroid
6c) Homopolar toroid for residual current

NEW

MORE

Mechanical Accessories

Auto

MS

NEW

NEW

NEW

NEW

NEW

NEW

CS

MTP

MT

7) Mechanical operation counter

8a) Lock in open position: key
8b) Lock in open position: padlocks
8c) Circuit-breaker lock in racked-in/racked-out/test
8d) Accessories for lock in racked-out/test
8e) Accessory for shutter padlock device
8f) Mechanical lock for compartment door
9a) Protection for opening and closing pushbuttons
9b) IP54 door protection
10) Interlock between circuit-breakers
11) Automatic transfer switch - ATS010

MORE

Accessories