Professional Documents
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PROGRAM IN
CERAMIC
INDUSTRY
By H. Soeyatno
Kolokium on December 21st 2004.
Chemical Engineering Department, Tehnical Faculty
University of Muhammadiyah, Jakarta
IN WHICH DEPARTMENT OR
WHAT KIND OF SYSTEM CRP CAN
BE
DONE ?
Production Department
R & d Department
HRD Department
Logistic & Purchasing Department
Finance Department
Time and motion study & rationalization
Incentive System
To reduce loss from stolen
INCENTIVE SYSTEM
1. Incentive is amount of money given by
the company beside the salary.
2. Incentive is given because:
- Production volume and 1st grade very
successful to be increased.
- Reject and total man hour (overtime)
reduced.
3. Formula of Incentive system :
I = f(P, 1st grade, R,MH)
I = incentive
P = production volume
1st grade = Percentage of 1st grade
R = % reject
MH = total man hour needed
INCENTIVE SYSTEM
4. The amount of incentive in the range of
15 25 % of total cost reduction.
5. This is good enough to drive the labor to
do better because if factory running well
the amount of incentive will be around
35 50% of the monthly salary.
6. Every individual labor was driven to do
the best.
7. Make easier the job of supervisor, superintendent and
manager.
8. The writer was quite success to implement at 6
ceramic factories.
9. Incentive system is good for labor and good for the
company.
TO REDUCE THEFT IN
FACTORY
There are some sample :
1. Semi legal theft, through expedition truck
store supervisor work together with
security.
2. Traditional theft, by breaking the store
wall.
3. Door, wall, and roof of the store in good
condition, but a lot of good lost.
The reason is duplicate key store own by people
outside company. If the thief working together
with security, good lost will be huge in several
days only.
4. Be careful during long holiday or factory not in operation for
long time, electrical (MCB) and electronic will be the target.