Professional Documents
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LOCATING PINS
CLAMPING DEVICES
Mechanical Clamping
Power Clamping
MECHANICAL CLAMPING
Strap or Lever clamp
Latch Clamp
Hinged clamp
C - clamp
Cam operated clamp
Wedge clamp
Quick acting nut
MECHANICAL CLAMPING
Toggle clamp
Bayonet clamp
Hook bolt clamp
Equalizing clamp
Pneumatic and hydraulic actuation clamps
BRIDGE CLAMP
EDGE CLAMP
2.LATCH CLAMP
Latch clamp
Button type swing clamp
Simple swing clamp
Latch clamp
LATCH CLAMP
3. HINGED CLAMP
Hinged clamp
Cam operated hinged clamp
Two way hinged clamp
HINGED CLAMP
4. C - CLAMP
Free C clamp
Captive C - clamp
FREE C CLAMP
CAPTIVE C - CLAMP
ECCENTRIC CLAMP
6. WEDGE CLAMP
8. TOOGLE CLAMP
C - frame type toggle clamp
Pusher type toggle clamp
Wedge type toggle clamp
BAYONET CLAMP
POWER CLAMPING
Pneumatic and hydraulic actuation clamps
Vacuum clamping
Magnetic clamping
Electrostatic clamping
BASES
PINS
REST BUTTONS
FEETS
LIFITING RING
STOCK SECTIONS
DRILL BUSHES
Fixed or press fit bushes
Renewable bushes
Slip bushes
Threaded bushes or Screwed
bushes
Linear bushes
Special bushes
RENEWABLE BUSHES
For continuous or large batch production. the inside diameter of
the bush is subjected to severe wear due to continuous contact
with hard cutting tool.
The guide bushes require periodic replacement. The
replacement is simplified by making the outside diameter
precision location fit (h6).
The bushes can then be assembled manually without any press.
The use of liner in the jig plate provides hardened wear resistant
mating surface to the renewable bush (Fig.).
The renewable bush must be prevented from rotating and
moving axially with the cutting tool. This is accomplished by
provision of a flat on the collar. The flat arrests with the collar of
the retainer shoulder screw to prevent rotation.
The bush flange below the collar of the shoulder screw prevents
the bush from getting lifted with the cutting tool
SLIP BUSHES
When a hole in the workpiece requires two operations
such as drilling and reaming, it is necessary to use two
different guide bushes for the different tools.
The hole is first drilled using a bush having a bore suitable
for the drill. After drilling, the drill bush is removed and a
reaming bush is used to guide the reamer.
In mass production, the changeover of these bushes
should be effected quickly. This is accomplished by
provision of slip bushes.
There are a number of different types of slip bushes in
use. In the most common type, the bush is provided with
a flat on the head similar to the renewable bush and a
circular cutout in the flange to facilitate quick assembly
and removal (Fig.).
LINEAR BUSHES
THREADED FASTENERS
JIGS
ELEMENTS OF A JIG
Jig body
Jig feet
Drill bush
Jig plate
Locators
Clamps
TYPES OF JIGS
Boring Jig
Drill Jig
Template Jig
Plate Jig
Sandwich Jig
Latch or Leaf Jig
Channel Jig
Box Jig
Post jigs or Angle plate Jig
TYPES OF JIGS
Angular post Jig
Turnover jig or Table type Jig
Pot Jig
Solid Jig
Trunnion Jig
Indexing Jig
Universal Jig
Pump Jig
Multi Station Jig
BORING JIG
DRILL JIG
PLATE JIG
Plate-type
jigs
mainly
consist of a single bush
plate with a provision for
location and the clamping
of workpiece.
Sometimes,
it
is
economical to make the
jigs channel shaped in
order to simplify location
and clamping
TEMPLATE JIG
Template jigs are normally used for accuracy
rather than speed. This type of jig fits over,
on or into the work and is not usually
clamped. Templates are the least expensive
and simplest type of jig to use. They may or
may not have bushings, when bushings are
not used , the whole jig plate is normally
hardened.
Disadvantages
Not as foolproof as other types
Orientation of the hole pattern to
workpiece datums may not be as accurate as
other types
They are usually not practical when locating
datums are dimensioned
SANDWICH JIG
Sandwich jigs are a form
of plate jig with a back
plate. This type of jig is
ideal for thin or soft
parts which could bend
or warp, in other type of
jig.
Here again, the use of
bushing is determined
by the number of parts
to be made.
CHANNEL JIG
In
any
drill
jig,
the
workpiece
should
be
supported
adequately
against bending due to the
downward thrust of the
drill.
BOX JIG
Workpieces having holes on a
number of sides can be drilled
economically with box jigs.
The jig body is generally shaped like
a box with one side open for loading
and unloading the workpiece.
The open side is provided with a
hinged latch which often houses
bushes and clamping screws.
The jig is fitted with bushes on
various sides and suitable jig feet on
the opposite sides.
POT JIG
Cee
washer
facilitates
quick
SOLID JIG
TRUNNION JIG
INDEXING JIG
TYPES OF FIXTURE
Turning Fixture
Milling Fixture
Boring Fixture
Broaching Fixture
Grinding Fixture
Assembly Fixture
Inspection Fixture
Welding Fixture
Modular Fixture systems
Quick change Fixtures
MILLING FIXTURE
49
BORING FIXTURE
Stub bar Boring
Single - Piloted bar Boring
Double - Piloted bar Boring
BROACHING FIXTURE
Key-way Broaching Fixture
External Surface Broaching Fixture
GRINDING FIXTURE
Cylindrical Grinding Fixture
Surface Grinding Fixture
CYLINDRICAL GRINDING
FIXTURE
PLANNING FIXTURE
SHAPING FIXTURE
Internal Keyway Cutting Fixture
Slot or External keyway Cutting Fixture
SLOT FIXTURE
ASSEMBLY FIXTURE
INSPECTION FIXTURE
In-process Inspection
Fixture
Off-process
Inspection Fixture
WELDING FIXTURE
Butt Welding Fixture
Wing Nut Welding Fixture
Angle Frame Welding Fixture
Tack Welding Fixture
T - SLOT SYSTEM
T-slot system uses
a
series
of
precisely
machined
base
plates,mounting
blocks, and other
elements
having
machined
and
groud T-slots.
Advantages are its
adaptabilities,stre
ngth,ease
positioning
of