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Predictive Maintenance:

Condition monitoring

Tools and Systems


for asset management
September 19, 2007

Todays paradigm

Condition Monitoring:

In house maintenance staf


Qualified personal who know the equipment
Regularly scheduled maintenance
Often reactive
React to break down events
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Future paradigm
Condition Monitoring:
Use of technology to measure
Heat
Vibration
Sound
Electrical output
Other . . . if you can measure it, you can monitor it

Operate equipment with known status or condition


Predict impending failures
Comparing baseline data to measurements that fall
out of tolerance
Eliminate break down events
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And in many industries

The future paradigm is now . . .

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Technology is in use today . . .

Power generation
High speed rail lines
Steel mills
Tunnel and surface mining
Warehousing and distribution
Truck transportation
Paper mills
Printing
Agriculture, food processing
. . . others
Critical components and balance of plant
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Equipment and services

Use of technology to measure


Heat
Vibration
Sound
Electrical output of any kind
Others
Manual and automated
Service support
Equipment selection & implementation
Equipment operation
Maintenance and repair service
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Equipment and service categories


Manual
Hand held
Semi automated
Combination
Fully automated
Mounted sensors
Computer based - monitor via hard wire and
remote
monitoring via phone or internet
Service support
Dispatched after witness of impending failure
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Available products and services

Manual - hand held


Semi automated
Combination hand held + computer data
collection
Software suite analyst, inspector, observer
Fully automated
Mounted sensors and data collection equipment
Computer monitor via hard wire and remote
monitoring via phone and internet
Service support
Dispatched after witness of impending failure
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Periodic condition monitoring

Portable
systems
Data
collectors/analyz
ers
Inspection
systems

Condition
monitoring
software

Monitoring suite
software
Decision support

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Periodic condition monitoring

Data
collectors/analyzers
collect, store and trend vibration
and process data to facilitate
detection, analysis and
correction of machine problems.

Inspection systems
automate the machine
inspection process and enable
collection, storage and review of
machine condition and plant
process data.

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On-line systems for continuous


monitoring
On-line systems
On-line monitoring
systems
On-line protection
systems

Condition monitoring
software
Monitoring analysis
software suite
Decision support

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On-line systems

On-line systems use


permanently installed sensors to
collect vibration and process
data, 24/7, and alert personnel to
important changes in machine
condition.

Protection system

is a
digital, modular, scalable
hardware and software solution
that provides integrated
machinery protection, condition
and performance monitoring
from a single source.

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Asset management software

Monitoring suite
software provides
users with trending,
detailed analysis and
reporting and enables
plant-wide sharing of
information.

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Decision support
Decision support replaces labor-intensive data
analysis with an automated process that identifies the
probability of specific faults and prescribes
appropriate action.
Accurate, consistent, reliable decision making
Captures and preserves knowledge
Compatible with other software and systems

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Web enabled

Web-enabled asset
management knowledge
portal. A virtual support
network for expert
services, 24/7.
Articles
Technical handbooks
Interactive services
Industrial product guides
Best practices
Benchmarking information
E-learning

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On-line training

Self-paced learning
Tutor supported
Certification
available
Convenient and
economical basic skills
training

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Implementation

Hand held
Semi automated
Fully automated

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Implementation

RTP
Press unit
Angle bars
Folder
Other
Critical components
Balance of plant

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Benefits . . .

No surprise break downs


Increased up time
Reduced need for back up equipment
Minimize maintenance resource
Possible outsource when needed
Minimize on hand parts supply
Enjoy the ROI benefits

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Recommendations . . .

Understand your process


Understand the complete list of available tools
Work with experienced personnel
Implement only what is practical
Enjoy the ROI benefits

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For more information

Contact

p: 630-833-7366
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Predictive Maintenance:
Condition monitoring

Tools and Systems


for asset management
September 19, 2007

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