Professional Documents
Culture Documents
Stephanie Spencer
414.548.4673
8* 320.4673
1 Rev 1
Overview of Key Changes from Minitab Version 10
6σ
• Minitab Windows
• Toolbars
• Performing Calculations
5 Rev 1
Minitab Basics
Minitab Windows
Menu Bar
Session Window:
• Analytical Output
Data Window:
• A Worksheet, not a Spreadsheet
• Column names are above first row
• Everything in a column is considered
to be the same variable
Manage Graphs
Open File Insert Cells
Data Window
7 Rev 1
Toolbars -- Windows 95
Manage Graphs
Open File Previous Command
Next Command
Save File Close Graphs
Find
Print Window Cancel
Find Next
Cut
Help
Copy
Data Window
8 Rev 1
Toolbars -- Windows 95
Manage Graphs
Open File View Mode
Cut
Help
Copy
Data Window
9 Rev 1
Mathematical Calculations
Setting it up --
Select:
Calc > Calculator Enter column
where results of
calculation will be
stored.
Enter
formula. Can
click on
functions
from list
and/or keys.
10 Rev 1
Mathematical Calculations
11 Rev 1
Working with
Data --
•
•
•
•
•
6σ
Changing Data Type
Stacking Data / Data Blocks
Creating Patterned Data
Re-coding Data
Transforming Data
13 Rev 1
Changing Data Type
Setting it up --
If a column is coded as text and needs to be recoded
as numeric --
Select:
Manip > Change Data Type > Text to Numeric
The Initial Column. Column to
Note text is left be changed.
justified.
Column for
converted
data. May
be same
column as
original, if
Other recoding options desired.
14 Rev 1
Changing Data Type
15 Rev 1
Stack Data
Setting it up --
Select:
Manip > Stack/Unstack > Stack
The Initial
Worksheet.
Enter columns
to stack. First
column entered
will be at top of
the stacked
column followed
by second
column, etc.
Enter
column for
the stacked
output.
16 Rev 1
Stack Data
}
Subscripts can
}
be used to
identify original
column/group.
17 Rev 1
Stack Data Blocks
Setting it up --
Select:
Manip > Stack/Unstack > Stack Blocks
Columns contained in first Columns contained in
data block. These will be second data block. Up to
across columns at top of five blocks can be stacked
stacked block. with this dialog box.
18 Rev 1
Stack Data Blocks
19 Rev 1
Create Patterned Data
Setting it up --
Select:
Calc > Make Patterned Data > Simple Set of Numbers
Select column
that will contain
the patterned First
data. number in
pattern.
Last
number in
pattern.
Increment
number by ?
Use to
repeat
numbers,
i.e.
1,1,2,2...
Use to repeat entire
list, i.e. 1,2,3,1,2,3...
Click OK to get results.
20 Rev 1
Create Patterned Data
21 Rev 1
Re-coding Data
Setting it up --
To improve 뱔 ser friendliness?of graphs by using
text labels --
The Initial
Column.
Select:
Manip > Code > Numeric to Text
Select initial Shift
Enter
numeric
data
value.
Other
recoding Click OK to get results.
options
22 Rev 1
Recoding Data
1 뭩 in original column
were replaced with First
Shift, 2 뭩 with Second
Shift,
3 뭩 with Third Shift.
A sample application is
graphs generated with
X variables as text.
Text to numeric coding
may be needed for
statistical analyses.
23 Rev 1
Transforming Data
Setting it up --
Select:
Stat > Control Charts > Box-Cox Transformation
(Note: This transformation is for positive data only!)
Enter subgroup
Data to be size if applicable.
Transformed. If not, use 1.
Column for
Transformed Data.
Click OK to get results.
24 Rev 1
Transforming Data
Transformation Power(p)
StDev
Cube 3
1.5
Square 2
No Change 1
Reciprocal -1
Objective is to minimize
standard deviation. 95 %
confidence interval for
lambda (power).
25 Rev 1
Gather Tools --
6σ
• Gage R&R
• The 밚 1?-- Product Report
• The 밚 2?-- Process Report
27 Rev 1
Gage R&R
Setting it up --
Select: Stat > Quality Tools > Gage R & R Studies
Enter columns
containing data for :
Enter tolerance
range.
28 Rev 1
Gage R&R
How do the
How much average readings How do the
variation is for each operator distribution of
coming from compare? readings for
the parts? each operator
compare?
Gage name:
Date of study:
Gage R&R (ANOVA) for Measure Reported by:
Tolerance:
Misc:
1
0.9 3.0SL=0.8796 0.9 2
Average
0.8 X=0.8075 0.8
-3.0SL=0.7354 3
0.7 0.7
0.6
0.5 0.6
0.4 0.5
0.3 0.4
0 Part ID 1 2 3 4 5 6 7 8 9 10
3.0SL=0.1252
0.10 0.9
difference does 0.05
0.8
0.7
R=0.03833 0.6
each operator 0.00 -3.0SL=0.000
0.5
0.4
60 %Toler 0.8
50
40 0.7
30 0.6
20 0.5
10
0 0.4
Gage R&R Repeat Reprod Part-to-Part Part ID 1 2 3 4 5 6 7 8 9 10
How much
What percentage of Is repeatability or variation do we
the total variation is reproducibility the see in readings for
coming from the issue? the same part?
gage?
29 Rev 1
Gage R&R
✷ Second Table
» Variance components
» Standard deviations
» A constant multiple of the standard deviations,
usually 5.15*sigma
• 99% of the area under a curve is within an interval 5.15 standard
deviations wide.
• This number is also called the study variation and used to estimate
how wide an interval one would need to capture 99% of the
measurements from a process.
✷ Third Table
» % Contribution to total variation made by each
variance component
• Each component is divided by the total variation then multiplied by
100.
» % Study variation
• Standard Deviation of each component is divided by the total
Standard Deviation. Total WILL NOT sum to 100.
» % Tolerance
• Enter tolerance range (Upper limit - Lower limit) under options, if
desired.
30 Rev 1
Gage R&R
Gage R&R
Source VarComp StdDev 5.15*Sigma
Estimate of interval
Total Gage R&R 0.004437 0.066615 0.34306 needed to capture
Repeatability 0.001292 0.035940 0.18509
Reproducibility 0.003146 0.056088 0.28885 99% of
Operator 0.000912 0.030200 0.15553 measurements.
Oper*Part 0.002234 0.047263 0.24340
Part-To-Part 0.037164 0.192781 0.99282
Total Variation 0.041602 0.203965 1.05042
31 Rev 1
Product Report -- 밚 1 Spreadsheet
Setting it up --
Enter Defect Type, Defects, Units, Opportunities
in Data Window --
Select:
Stat > Quality Tools > Six Sigma Product Report
or, if loaded special Six Sigma Disk:
Six Sigma > Six Sigma Product Report
Enter columns Enter columns
containing data for : containing
defect type if
desired:
Enter shift, if
known,
otherwise
default of 1.5σ
will be used.
Click OK.
32 Rev 1
How to do . . . Product Report -- 밚 1 Spreadsheet
Charact Defs Units Opps TotOpps DPU DPO PPM ZShift ZBench
Spots 14 100 1 100 0.140 0.140000 140000 1.500 2.580
Dimensio 6 100 1 100 0.060 0.060000 60000 1.500 3.055
Welds 14 100 1 100 0.140 0.140000 140000 1.500 2.580
Solder 1 100 50 5000 0.010 0.000200 200 1.500 5.040
Chips 7 100 2 200 0.070 0.035000 35000 1.500 3.312
Others 2 100 1 100 0.020 0.020000 20000 1.500 3.554
Total 44 5600 0.007857 7857 1.500 3.915
Characteristic Defs Units Opps TotOpps DPU DPO PPM ZShift ZBench
100000
10000
Where the Z
1000
100
values fall. 10
0 1 2 3 4 5 6
Z.Bench (Short-Term)
Report 8B: Product Benchmarks
Zoneof Average
Z.Shift Technology
3.0
2.5
1.5
Zone of
Typical
0.0
entered).
33 Rev 1
Process Report -- 밚 2 Spreadsheet
Setting it up --
Select:
Stat > Quality Tools > Six Sigma Process Report
or, if loaded special Six Sigma Disk:
Six Sigma > Six Sigma Process Report
Note: MUST have subgroups to run!
Click here to select
optional reports 3-
Enter columns 6. Reports 1 and 2
containing are default reports.
subgroups:
Enter Specification
Limits. Target value
Click OK.
is optional.
34 Rev 1
Process Report -- 밚 2 Spreadsheet
10,000
Process Benchmarks
1000
Actual (LT) Potential (ST)
100
Sigma 1.34 1.79
(Z.Bench)
10
PPM 90489.3 36935.4
1
0 10 20 30 40 50
PPM: Process
Number of defects per Entitlement
million parts. Best the process can
be, if centered.
Long Term Process
Performance
Shift = Short Term - Long Term
35 Rev 1
Process Report -- 밚 2 Spreadsheet
I I I I I I
38 42 38 42 Data Source:
Specifications Specifications Time Span:
Data T race:
Process Statistics.
Compare short term and long Find Z.B.LT, Z.B.ST
term process performance and ZSHIFT.
against specification.
36 Rev 1
Process Report -- 밚 2 Spreadsheet
✷ Report 3:
Contains statistical parameters such as mean,
standard deviation, kurtosis, skewness,
confidence intervals, etc.
✷Report 4:
Displays graphs of standard deviation, sum of
squares and mean by subgroup.
✷Report 5:
Displays graphs of ZLT, ZST, and ZShift , by
subgroup.
✷Report 6:
Displays normal plot, histograms for data and for
subgroup means, and scatter plots to test for
correlations of means and standard deviations.
37 Rev 1
Graphing --
6σ
• Statistical Problem Description
• Basic Plot
• Graph Brushing & Editing
• Copying to Other Applications
• Grouping Variables
• Multi-vari Plots
• Box Plots
• Normal Probability Plots
39 Rev 1
Statistical Problem Description
(Option 1)
Setting it up --
Select:
Stat > Quality Tools > Capability Analysis
Enter column
containing data. Enter
subgroup size.
Enter Specification
Limits. At least one
required. Check 밐
ard Limit?if
applicable, i.e., cycle
time can 뭪 go below
zero.
42 44 46 48 50 52 54 56 58
Long-Term Capability
Pp 1.14 Targ * Mean 49.6822 %>USL Exp 0.02 PPM>USL Exp 192
PPU 1.18 USL 58.0000 Mean+3s 56.7096 Obs 0.00 Obs 0
PPL 1.09 LSL 42.0000 Mean-3s 42.6548 %<LSL Exp 0.05 PPM<LSL Exp 520
Ppk 1.09 k 0.0397 s 2.3425 Obs 0.00 Obs 0
Cpm * n 30.0000
41 Rev 1
Statistical Problem Description
(Option 2)
Setting it up --
(Subgroup size =1)
Select:
Stat > Quality Tools > Capability Sixpack
Enter column containing data.
Enter 1 for subgroup size.
Enter Specification
Limits. At least one
required. Check 밐
ard Limit?if
applicable, e.g., cycle
time can 뭪 go below
zero.
55
50 X=50.08
45
-3.0SL=42.29
40
45 50 55
Obser. 0 50 100
12 1 Normal Prob Plot
3.0SL=9.574
Mov.Range
4
R=2.930
0 -3.0SL=0.000
45 50 55
Is the data
Run chart of last normally
25 data values. distributed?
Top line is +/- 3σ process
range. Compare this against
process specifications shown
in bottom line. Do you need
to shift the mean, shrink the
variance or both?
43 Rev 1
Statistical Problem Description
Setting it up -- (Option 2)
(Subgroup size > 1)
Select:
Stat > Quality Tools > Capability Sixpack
Enter column containing
data. Enter subgroup size.
Enter Specification
Limits. At least one
required. Check 밐
ard Limit?if
applicable, e.g., cycle
time can 뭪 go below
zero.
51.0
X=50.08
48.5
-3.0SL=46.54
46.0
45 50 55
Subgr 0 10 20
15 Normal Prob Plot
3.0SL=12.96
10
Ranges
R=6.131
5
0 -3.0SL=0.000
45 50 55
57
Last 20 Subgroups Capability Plot
Process Tolerance
42.1711 57.9871
53
Values
Cp: 1.01 I I I
49 CPU: 1.00 I I I
CPL: 1.02 42 58
45 Cpk: 1.00 Specifications
0 10 20 StDev: 2.63601
Subgroup Number
Is the data
Plot of up to 25 normally
Top line is +/- 3σ process distributed?
subgroups of
range. Compare this against
datapoints. Use this
process specifications shown
chart to see variation
in bottom line. Do you need
within a subgroup.
to shift the mean, shrink the
variance or both?
45 Rev 1
Basic Plot
Setting it up --
Select: Enter Y and X
Graph > Plot variables.
Add jitter to X or Y
variables so that
multiple points are
plotted with offset,
rather than on top of Use to change graph
each other. set up default. Scale
can be changed with
Min and Max.
Select to edit
display features.
Select to adjust
position of figure,
data or legend
Click OK to get results.
46 Rev 1
Basic Plot
600
500
Abrasion
400
300
47 Rev 1
Graph Brushing
Setting it up --
With Graph Window Active --
Select:
Editor > Brush
(Activates Brush Mode)
Enter columns to
be displayed.
48 Rev 1
Graph Brushing
Brushing --
Values from selected
columns will be displayed.
A dot will also appear
beside row numbers in
worksheet.
49 Rev 1
Graph Editing
Setting it up --
To Edit, Select:
Editor > Edit (Graph window must be active)
or double click on the graph.
These toolbars will appear:
Change Font
Text Editing Change Color
Change Size
Selecting a Change Line Type
graph feature Line Editing Change Line Color
to edit will Change Line Thickness
activate the Add Arrowheads
applicable
feature tools. Fill Change / Add Fill
Fill Color
Change Symbol Type
Symbol Editing Change Symbol Color
Change Symbol Size
50 Rev 1
Copying to Other Applications
51 Rev 1
Using Grouping Variables
Setting it up --
Select: Enter Y and X
Graph > Plot variables.
The Output --
9.6 1
2
response
9.1
8.6
1 2 3 4 5
times
53 Rev 1
A Multivari Plot Example
Setting it up --
Enter Y and X
Select: variables.
Graph > Plot
The Output --
10 1
2
3
4
act-spec
-10
0 10 20
part
15
With different symbols,
can see that groove #1
has a higher value than
others.
55 Rev 1
Box Plots
Setting it up --
Select: Enter Y variable. If have Y
responses for more than
Graph > Boxplot
one X value, enter X
variable column.
Can transpose X
and Y as Option.
Use to change graph
set up default. Scale
Select to edit display
can be changed with
features. Will typically use
Min and Max.
defaults for boxplots.
Select to adjust
position of figure,
data or legend.
Click OK to get results.
56 Rev 1
Box Plots
9.1
8.6
1 2
equip-no
* Outliers
max of (1.5 x Interquartile Range
or maximum value)
Box Plot
Interpretation 75th Percentile
Middle
50% of
Data 50th Percentile (Median)
25th Percentile
*
57 Rev 1
Normal Probability Plots
Setting it up --
Select:
Stat > Basic Statistics > Normality Test
Enter column.
Various statistical
normality tests.
Anderson-Darling is
typically fine as
default.
Alternate Option:
Stat > Basic Statistics > Normality Test
Enter column.
Select
Distribution
Type.
.999
.99
The higher the
.95 p-value, the
more likely the
Probability
.80
.50 data is
.20
normally
.05
.01 distributed.
.001
26 36 46 56 66 76 86 96 106
C1
Average: 70.0000 Anderson-Darling NormalityTest
StDev: 10.0000 A-Squared: 0.418
N: 500 P-Value: 0.328
Alternate Option:
Normal Probability Plot for C1
Mean: 70.0000
99
StDev: 10.0000
95
90
80
70
This option shows
Percent
60
50
40
30 95% confidence
20
10 intervals.
5
30 40 50 60 70 80 90 100
Data
59 Rev 1
Statistical Tests --
•
•
•
•
•
6σ
One Sample t-tests
Two Sample t-tests
Homogeneity of Variance
Analysis of Variance
Chi Squared
61 Rev 1
One sample t-tests
Setting it up --
Select:
Stat > Basic Statistics > 1 - sample t
Enter column Enter test
containing data. mean.
Select Ha
from drop
down box.
t-calc
If p < .05,
reject Ho.
The Graphical Output --
Histogram of C1
(with Ho and 95% t-conf idence interval f or the mean)
8
Frequency
0 _
X Ho
[ ]
C1
63 Rev 1
Two sample t-tests
Setting it up --
Select:
Stat > Basic Statistics > 2 - sample t
Enter columns
containing data.
Select Ha
from drop
down box.
120
110
100
90
80
70
C1 C2
65 Rev 1
Homogeneity of Variance
Setting it up --
Select:
Stat > ANOVA > Homogeneity of Variance
Note: Data must be stacked for this analysis. Use a
subscript column to identify groups.
Enter column
containing
stacked data.
Enter column
containing subscripts
that identify from which Click OK to get results.
group data came.
66 Rev 1
Homogeneity of Variance
The Output --
Bartlett's Test
Levene's Test
67 Rev 1
Analysis of Variance
Setting it up --
Select:
Stat > ANOVA > Oneway
Enter column with Enter column with
stacked data. stacked data.
20
• Do distributions overlap?
• Are variances similar?
ANOVA requires
resp
15
variances to be
approximately the same.
10 Test with Homogeneity of
Variance.
Factor
1
69 Rev 1
Chi 2
Setting it up --
Select: The
Worksheet
Stat > Tables > Chisquare Test
Setup.
Use this option when data is a
table containing total counts.
Enter
columns
with table.
70 Rev 1
Chi 2
The Output --
Chi-Square Test
2 63 22 85
64.10 20.90
3 87 17 104
78.43 25.57
71 Rev 1
Chi 2 -- Cross Tabulation
Setting it up --
Select:
Stat > Tables > Cross Tabulation PassFail
The
Worksheet
Setup.
Enter
columns
with data.
72 Rev 1
Chi 2 -- Cross Tabulation
The Output --
Tabulated Statistics
Rows: Shift Columns: PassFail
1 2 All
1 77 35 112
84.47 27.53 112.00
2 63 22 85
64.10 20.90 85.00
Expected
3 87 17 104
counts are
78.43 25.57 104.00
shown below
observed All 227 74 301 Chi-calc
counts. 227.00 74.00 301.00
Cell Contents --
Count
Exp Freq
73 Rev 1
DoE --
6σ
• Create Factorial DoE Design
• Analyze Factorial DoE Design
• Analyze Custom Factorial DoE
Design
• Main Effects Plot
• Interaction Plots
75 Rev 1
Create Factorial DoE Design
Setting it up --
Select:
Stat > DOE > Create Factorial Design
Select
number
The default
of factors.
generators
normally
Select sufficient.
design from
options
listed.
Can enter
Select factor names
applicable and levels, if
options. desired.
Randomize
is default.
Click OK for each box.
76 Rev 1
Create Factorial DoE Design
Setting it up --
Select:
Stat > DOE > Analyze Factorial Design
Note: For designs created in Minitab 10.X, see Analyze Custom Design.
Enter
Response
Column.
Select for
covariates.
The Output --
The average effect of The coefficient for
moving the factor from regression equation.
the low to high Equal to effect/2.
setting.
t-calc for
coefficient.
Fractional Factorial Fit Is it = 0?
79 Rev 1
Analyze Custom Factorial DoE Design
Setting it up --
Select:
Stat > DOE > Analyze Custom Design
Select
Design
Type.
Enter
Response
Column. Enter
Factors (no
pipes).
The Output --
Note: Identical to Analyze Factorial Design
81 Rev 1
Main Effect Plots
Setting it up --
Select:
Stat > ANOVA > Main Effects Plots
Enter
Factors.
Enter
Response
Column.
82 Rev 1
Main Effect Plots
The Output --
5.2
Check range of
experimental 4.4
large enough to be
of practical 2.8
significance? 2.0
-1 setting
+1 setting
83 Rev 1
Interaction Plots
Setting it up --
Select:
Stat > ANOVA > Interaction Plots
Enter
Factors.
Enter
Response
Column.
84 Rev 1
Interaction Plots
The Output --
-1
identify Y axes.
1
-1
1
1
-1
factor.
85 Rev 1
6σ
Regression --
• Regression
• Fitted Line Plots
• Residuals Analysis
87 Rev 1
Regression
Setting it up --
Select:
Stat > Regression > Regression
Y variable in
Possible X 뭩
equation.
.
Store fits,
residuals,
coefficients,
etc.
Graph options
for residuals.
88 Rev 1
Regression
The Output --
t-test for constant
coefficient (Y-intercept)
versus constant of zero. If t-test for factor
p is > .05, constant could coefficient versus
be zero. zero. If p is < .05,
Regression Analysis coefficient is
significant.
The regression equation is
Abrasion = 2693 - 3.16 Hardness
Unusual Observations
Obs Hardness Abrasion Fit StDev Fit Residual St Resid
4 756 297.00 303.34 20.78 -6.34 -0.17 X
9 718 340.00 423.44 10.23 -83.44 -2.05R
89 Rev 1
Fitted Line Plots
Setting it up --
Select:
Stat > Regression > Fitted Line Plot
Identify Y and
X columns.
Choose type of
regression to fit.
Can transform
data here, if
needed.
Optional display of
confidence bands
and prediction
bands.
90 Rev 1
Fitted Line Plots
Source DF SS MS F P
Regression 1 146569 146569 83.34 0.000
Error 23 40451 1759
Total 24 187020
How good is the regression model?
700
•Black line is line of best
fit.
600
•Dotted line (red) is 95%
confidence interval for
Abrasion
500
400 line.
300 Regression
•Dashed line (blue) is
200
95% CI
95% PI
prediction interval for
660 670 680 690 700 710 720 730 740 750 760 any point.
Hardness
91 Rev 1
Residuals Analysis
Setting it up --
Select:
Stat > Regression > Regression
Select graph
options for
residuals plots.
Selecting
standardized
will convert
residuals to z-
like value.
Select desired
plots.
The Output --
Individual residuals --
trends? outliers? 95%
How normal are
should be within +/- 2
the residuals?
standardized residuals.
Normal Probability Plot of the Residuals Residuals Versus the Order of the Data
(response is Abrasion) (response is Abrasion)
2 2
Standardized Residual
Standardized Residual
1 1
0 0
-1 -1
-2 -2
-2 -1 0 1 2 5 10 15 20 25
2
5
4
Standardized Residual
1
Frequency
3
0
-1
1
0 -2
93 Rev 1